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Using RADIOSS to Reduce the Simulation Time Without Compromising on the Accuracy

In this 45 minute webinar, you will learn: How RADIOSS can use a time step higher than the theoretical one while still respecting the stability condition. How advanced mass scaling (AMS) can be used on complex RADIOSS explicit models. The method dramatically reduces the elapsed time, without modifying the mass of the model or the rigid body translations, therefore providing very accurate results. Examples will we provided to illustrate how the method can be applied on large-scale FEA models. <br/><br/> <i>This is a recording of the webinar that took place on September 12, 2012 </i>

Dialing into Simulation to Streamline Cellular Phone Development

Upstream model simulation reduces product development time and enables Motorola to meet critical market demands.

Driving Million Dollar Savings at Ford using Structural Optimisation

The automotive business is a very competitive industry and in today’s markets, leading manufacturers are keen to find ways of reducing costs without compromising either quality or performance. This paper will cover the process of applying OptiStruct software to the re-development of a high volume and high cost plastic PAS (Power Assisted Steering) pump bracket into a much cheaper aluminium alternative. The outcome of this was a lighter, stiffer and cheaper replacement bracket that had the potential, based on the current production engine volumes, to save Ford Motor Company over $1.1 million a year.

Impact / Crash Model Set-up (HyperCrash)

Improving vehicle crash performance is a major challenge in the automobile industry today. While companies are already using simulation to perform virtual validation of crash models they are actively working to improve modeling accuracy and efficiency. Constructing and simulating a full vehicle crash model can be a time consuming, tedious process with many opportunities for error. This webinar will demonstrate how HyperWorks can dramatically speed process of generating a high-fidelity crash model while maintaining and improving results accuracy.

Automotive Modal Testing Support and CAE Correlation Using Altair HyperWorks

To derive the natural frequencies and mode shapes of a given structure, the test Engineer has to decide on excitation positions that will efficiently excite all the modes of the structure in the frequency range of interest. Excitation positions are usually decided upon from experience or trial and error methods which can be time consuming and still not capture all of the modes in the selected frequency range. Using Altair HyperStudy and Radioss (bulk), Pre-test CAE analysis has been carried out to identify effective excitation positions before the commencement of modal testing, thereby significantly reducing pre-test lab time.

Benchmark Study: Optimized Drop Testing with Dell, Intel and Altair

Dell, Intel and Altair have collaborated to analyze a virtual drop test solution with integrated simulation and optimization analysis, delivering proven gains in speed and accuracy.

Benchmark Study: Optimizing High Fidelity Crash & Safety Simulation Performance

Cray, Intel and Altair have collaborated to analyze crash and safety simulation performance that provides engineers the power, speed and accuracy needed for their design analysis.

Performance Evaluation, Scalability Analysis, and Optimization Tuning of Altair HyperWorks on a Modern HPC Compute Cluster

Engineers from wide ranges of industries face ever increasing needs for complex, realistic models to analyze the most challenging industrial problems; AcuSolve is designed to tackle these finite element-based Computational Fluid Dynamics (CFD) simulations with superior robustness, speed, and accuracy. AcuSolve simulations are designed to carry out on large-scale computational systems effectively. The breakthrough in HPC parallel computing that allows such complex analyses to be performed that generate the high-quality results, while reducing simulation time from days to just hours. Behind this type of computational improvement that makes AcuSolve perform, it involves complex calculations and data exchanges among computational systems. The more complex simulations are being performed, the higher demands from the cluster performance are. In this analysis, the HPC Advisory Council has performed a deep investigation and profiling for the AcuSolve CFD solver to evaluate its performance and scaling capabilities and to explore potential optimizations. This study presents the optimization techniques and networking profiling results to further understand AcuSolve dependencies on the CPUs, communication networks, IO subsystems and the underlying hardware. The paper will review the effects by comparing various hardware using different simulation models.

HyperForm Sheet Metal Forming Solution Provides Yield Improvement of Wheel Housing and Wheel Arch

Using Altair HyperForm, Mark Auto was able to significantly improve the material utilization for their existing production dies. Mark Auto re-designed two existing dies for wheel arch an wheel housing and was able to dramatically reduce material scrap with minimum rework in their tools while not compromising on component quality.

Intel Solution Brief: Maximize Performance and Scalability of RADIOSS on Intel® Xeon® Processor E7 v2 Family-Based Platforms

This paper summarizes the findings of a benchmark study with RADIOSS and Intel® Xeon® processors. In the study, Altair benchmarked RADIOSS using a modified crash simulation model on a single-node platform -- RADIOSS was able to easily take advantage of all 60 cores, running the workload 2.75X faster than on a comparable 24-core platform.

Euro-Pro Embraces Simulation-Driven Design with Altair HyperWorks

Euro-Pro, maker of Ninja blenders and Shark vacuums, has embraced simulation-driven design to reduce physical tests and improve product performance and durability. HyperWorks solvers (OptiStruct, RADIOSS and AcuSolve) are used across the board via Altair’s HPC cloud infrastructure

RD-2020 Direct Transient Dynamic Analysis of a Bracket

Interactive Tutorial demonstrating how to perform direct transient dynamic analysis using RADIOSS.

RD-2030 Modal Transient Dynamic Analysis of a Bracket

Interactive Tutorial demonstrating how to perform modal transient dynamic analysis using RADIOSS.

RD-2040 Nonlinear Gap Analysis of an Airplane Wing Rib

Interactive Tutorial demonstrating how to perform nonlinear gap analysis using RADIOSS.

Linear Solutions with RADIOSS - Webinar

The vast majority of finite element analysis and simulation carried out today can be categorized as linear problems. When applied appropriately, this can lead to the development of better performing products with a shorted design cycle time. RADIOSS offers a comprehensive set of solutions for this domain along with the power to step up to more advanced analysis and optimization scenarios. <br><br> Run time: 28 minutes

Stanley Black & Decker Case Study

Stanley Black & Decker chose Altair’s HyperWorks Unlimited to optimize their CAE processes for power tool design, enabling them to explore concepts more deeply, reduce cycle times and make better decisions faster.

Full Speed Ahead on Welding Analysis

Simulation enables shipbuilders to automate welding procedures – saving time and money.

Multi Body Dynamics Simulation and Test Correlation of a Glove Box Mechanism using Motion Solve

This was a 2010 Americas HTC Presentation given by Arun Chickmenahalli from International Automotive Components Group. This presentation describes how IAC with the use of multi-body dynamic (MBD) simulations using MotionSolve software has made it possible to study the system and assess feasibility. At IAC, MotionSolve has been implemented and incorporated into the product development cycle to enhance the design efficiency, reduce cost and lead time.

Innovative Solutions for Bird Strike, Ditching and Impact

Learn about how RADIOSS can be used to model aerospace impact events including bird strike and ditching. Explore different modeling techniques and examples.

OptiStruct Cuts Development Time to Design a Light Weight and More Durable Window Regulator Lift Plate at ArvinMeritor

Using Altair OptiStruct, ArvinMeritor was able to design a lighter weight window regulator lift plate which eased assembly. The new snap-fit design reduced the material compared to original design, without sacrificing performance and durability.

OS-2070 Topology Optimization of a Reduced Model Using DMIC

Interactive Tutorial demonstrating how to reduce the finite element model using static reduction and also how to perform topology optimization on that reduced model.

MADYMO Aerospace Use Case

MADYMO from TASS International delivers multibody occupant models in a finite element environment to analyze and improve seat layout and seat design with the aim to maximize passenger capacity without the need for costly testing. Each new seat layout requires demonstration to prove no head impact conditions exist or that any head impacts result in HIC values below 1000, traditionally accomplished through testing. Testing for head impact conditions for each new seat layout is costly and is often significantly reduced by using MADYMO in support of or in lieu of testing.

HyperWorks provides flexibility and agility to development processes of Engineering Services Provider Beta Epsilon

Beta Epsilon designs racing cars and offers engineering. Beta Epsilon offers component and vehicle meshing, FEA analysis of metal and composite components, crash test simulation, optimization, and CFD simulation. Beta Epsilon uses HyperMesh, OptiStruct, HyperCrash, RADIOSS, AcuSolve, HyperView, and Virtual Wind Tunnel. With HyperWorks, Beta Epsilon could improve the quality of its products and extend its range of services.

ATCx - Inspire 2014 Overview

Presentation of "Inspire 2014 Overview." This was given by Russell Vernon, Application Engineer, solidThinking, at ATCx West on June 18, 2014.

HM-3110 Meshing without Surfaces

Interactive Tutorial demonstrating meshing without surface geometry.

SELEX Galileo Deployed HyperMesh to Generate Electrically Large Surface Meshes with Dielectric Regions for Radar Cross Section (RCS) or Antenna Placement

This case study describes the process by which HyperMesh was used to generate 100 million mesh elements of a fast jet, with defined electrical properties at the element level. This was destined for use within electromagnetic (EM) solvers to calculate either the RCS of the aircraft, or to determine where to place an antenna for optimum performance. This was the first time that electrical properties could be assigned to models in a GUI environment, and the process has helped SELEX Galileo designers reduce development time in creating large EM models, which will drive down the cost of design activities.<br><br>

Influence of Metal Forming on the Material Properties and Correlation with Experimental Tests

This was an HTC 2011 presentation given by Fernando Tatsuo Samesima and Fabiano Maciel Passos from Aethra. The main purpose of this work is to use HyperForm to simulate the sheet metal forming and than export the physical and material properties to HyperMesh to simulate with explicit integration a crash using RADIOSS. The results using or not HyperForm will be shown to demonstrate the influence of the metal forming on high strength steels using the deformed bumpers simulated in RADIOSS and the deformed bumpers of the experimental test.

Fluid Structure Interaction (FSI) solutions with RADIOSS - Webinar

The multi-physics solution in RADIOSS enables engineers to study the design and robustness of products by simulating its behavior. Fluid-Structure Interaction (FSI) covers a broad scope of problems in which fluid flow and structural deformation interact and affect one another. With its unique capabilities RADIOSS seamlessly manages the structural, dynamic and fluid-structure interaction (FSI) behavior within a model providing accurate results. <br><br> Run time: 55 minutes

The Use of System Modelling Techniques to Filter Test Measurements and Drive a Physical Vehicle NVH Simulator

Bentley Motors sought to understand whether real-life physical NVH testing with alternative powertrains could be accurately correlated in a simulation environment to reduce development cost and time of future luxury vehicles.<br></br>

RADIOSS Strain Life Fatigue Process Manager

A demonstration of the Process Manager for the new RADIOSS Strain Life Fatigue Analysis available in RADIOSS 10.0.

Topology Optimization of PMH Structures

This was an HTC 2011 presentation given by Vasant Pednekar from Lanxess Corporation. Design time, a major component of product design, is vastly reduced by application of computational FEA. However, optimizing a product for light weight design while conforming to its structural requirements in shortest possible time is always a Herculean task. This presentation highlights how the application of Optistruct methods in different stages of product design yields unorthodox design patterns pertaining to load cases analyzed leading to efficient design in lesser time.

Cleveland Golf Drives Product Innovation Through Simulation and Optimization Using HyperWorks

Much more goes into a golf club than simply wood, iron and graphite. To shape the performance, the distinctive appearance, the personalized feel and even the sound of the club striking the ball, manufacturers must precisely engineer every aspect of the design. Today, simulation-driven design has dramatically reduced development time for new golf clubs while allowing them to meet strict regulations more efficiently.

Improving the Design of Subsea Riser Systems A Cray-Altair Solution for Improved Oil & Gas Component Engineering

With Cray and Altair, engineers have the computational systems they need to perform advanced subsea computational fluid dynamics (CFD) analysis with better speed, scalability and accuracy. With Altair’s AcuSolve CFD solver running on Cray® XC30™ supercomputer systems, operators and engineers responsible for riser system design and analysis can increase component life, reduce uncertainty and improve the overall safety of their ultra-deep-water systems while still meeting their demanding development schedule.

Biogemma Uses Improved Memory Sharing to Minimize Research Time

Written by SGI, this case study discusses how Biogemma, a plant biotechnology research firm, used PBS Professional to optimize the analysis pipeline, reducing runtimes by over 60%.

AcuSolve & RADIOSS Solution on FSI Model

This benchmark demonstrates the ability of AcuSolve to capture the effect of impulse load on a profile submerged in channel flow. A P-FSI simulations is performed using the structural output from RADIOSS.

MAHLE

Analysis of MAHLE's automotive components and systems creates a huge amount of simulation data which is used to generate project reports. This reporting process can be a slow, manual process that ties up a great deal of the engineering team’s time that could be better spent investigating the results. The company wanted to explore ways of streamlining its simulation results reporting process when developing new pistons and connecting rods.

Advances in EM Simulations

This paper introduces some of the recent extensions to the computational electromagnetics code FEKO as released in Suite 7.0. The FDTD (Finite Difference Time Domain) method was added to the selection of available solvers. MLFMM (Multilevel Fast Multipole Method) and PO (Physical Optics) were hybridized for electrically large applications. The RL-GO (Ray-Launching Geometrical Optics) solver was extended and improved in terms of speed and accuracy, and a new interface to import measured near-field antenna data from MVG/Starlab will be presented.

HyperWorks in the Development of Aeronautic Sensors

Esterline Advanced Sensors offers its customers a broad range of high precision solutions for aeronautics (cockpit, airframe and engine) and derivative products for marine, defense and the industrial sector. Read the Case Study to see how HyperMesh improved FE accuracy and saved on development time and costs.

Introduction to AcuSolve

Altair® AcuSolve® is a leading general-purpose Computational Fluid Dynamics (CFD) solver that is capable of solving the most demanding industrial and scientific applications. Based on the Finite Element method, AcuSolve’s robust and scalable solver technology empowers users by providing unparalleled accuracy on fully unstructured meshes. Applications ranging from steady RANS simulations to complex, transient, multiphysics simulations are handled with ease and accuracy.

About: GENOA & RADIOSS Module

Document outlining the GENOA/RADIOSS integration, including detailed instructions.

Extrusion Simulation with HyperXtrude

This webinar focuses on how HyperXtrude is used in metal extrusion industry. Increasing manufacturing costs and stiff completion coupled with low profit margins are posing tremendous challenges to extrusion companies. One way the leading companies stay ahead of the competition is by reducing the product development time and production costs through virtual testing. Design engineers and analysts use CAE software to analyze and validate die designs and thereby reduce/eliminate costly die trials. Extrusion simulation module in HyperWorks provides an easy to use CAE environment to validate extrusion die designs, optimize process conditions, identify potential issues and correct them before becoming critical problems.

RADIOSS 10.0 Overview for Structures, Vibrations, and Durability

A high level overview of the new features for RADIOSS 10.0 for Structures, Vibrations and Durability.

Lead Time Reduction using Automatic Reporting Director (ARD) for MAHLE

Mahle is one of the top automotive suppliers and one of the top 3 piston suppliers worldwide. With the recent advancements in numerical simulation and computing power, the FEA process has become a major tool to look at the reliability of different design variants. With these advancements, the reporting aspect remained a relatively unchanged process of manually creating pictures and tables with all of the different results. This presentation will look at the collaboration work between Mahle and the Altair Product Development (PD) team to customize the Automatic Reporting Director (ARD) for Mahle's requirements. The goal was to use to better utilize the engineers time by automatically generating a report with standard formats, pictures, and tables. By using the ARD tool, Mahle was able to reduce the lead time for a report from over 4 hours down to less than 1 hour.

RADIOSS 14.0 Overview

See an overview of the new features available in RADIOSS for 14.0.

ChassisSim Case Study: Tuning Dampers on a Road Car

This case study focuses on applying ChassisSim to tune dampers of a road car - particularly by using the lap time simulation to tune the dampers of a vintage Porsche 911 car and how the shaker rig toolbox was used to tune the dampers on a GT car.

HyperWorks Tailors CAE Processes to Reduce Cell Phone Development Time at Motorola

Using HyperWorks, Motorola significantly reduced CAE cycle time by automating the process of input deck generation and results evaluation. By deploying HyperWorks’ process automation engine, analysts created a customized solution to simulate cell phone models more quickly.

Materials and Material Management

When simulation results don’t make sense, what checks do you perform? Besides the modeling aspects of loads and boundary conditions, mesh sizes, right formulations, etc., the most often overlooked cause of problems is the wrong assignment of materials and properties in a solver input deck. In the midst of running many simulations it is so easy to modify values that users forget that what they intended for a part is not what is being analyzed. Identifying the correct material values and assigning them is such a crucial step in your analysis that any mistake can compromise the results and design decisions you make based on simulation.

HyperForm Improves Accuracy and Robustness of Tool Design and Manufacturing Process at Summit Auto Body (SAB)

HyperForm Improves Accuracy and Robustness of Tool Design and Manufacturing Process at Summit Auto Body (SAB) Leveraging HyperForm’s sheet metal forming solution, SAB designed the validation process and press tool design covering the vital areas of virtual prototyping/testing, which, in turn, reduced the time-consuming manual process drastically.

Optimization Driven Design of CFD Applications

The Computational Fluid Dynamics (CFD) simulation environment is advancing rapidly and reducing many of the typical barriers for using advanced optimization techniques for design of CFD applications. In this webinar learn how the Altair HyperWorks suite of CAE tools can provide an unmatched solution that enables engineers and companies to overcome the challenges of optimization driven design of CFD applications.

Automotive Closures Webinar

Automotive closures are a focus for innovation and vehicle weight reduction. Effectively utilizing simulation enables companies to reduce costs, improve efficiency and reduce risk while addressing these challenges. This webinar will discuss how CAE can assist engineers in finding solutions for closure design issues.

ChassisSim Case Study: Tuning a Road Car to Run the Nurburgring in Under 7 Minutes

This study demonstrates how ChassisSim allows users to play out all "what ifs" to help predict what might happen in a given situation during a race. It will also show how ChassisSim can be just as applicable to road cars as it is to race cars.

ChassisSim Case Study: Suspension Geometry Design

This case study describes a method to short circuit the suspension geometry design of a vehicle using the motorsport simulation package ChassisSim.

ChassisSim Shaker Rig Toolbox Demo

Short demonstration video showing what the ChassisSim Shaker Rig Toolbox is and how to apply it.

Introductory Demonstration of How to Design a Race Car Using ChassisSim

Video demonstration of a general race car design in ChassisSim.

ChassisSim Datasheet

Brief introduction and overview brochure to MDB Analysis technology, ChassisSim.

The Complete Package: Applying Altair's Technology Process to Reusable Packaging Design

This paper demonstrates the flexibility that Altair technology provides throughout the design process with tools applicable to all stages. An overview of the LINPAC design process incorporating Altair's technology is given together with examples of how and which tools are being implemented. The limitations of the traditional LINPAC approach and the use of Altair's tools is demonstrated through the use of a detailed example; without the use of Altair technology, more iterations in expensive tool modifications would have been required to achieve a satisfactory design without introducing unacceptable costs.

RADIOSS: A cost-effective, powerful replacement for NASTRAN

Altair’s structural analysis code RADIOSS can be used as a direct replacement for NASTRAN. RADIOSS will accept any NASTRAN input data and will output analysis results in PUNCH and OUTPUT2 formats. RADIOSS is a modern FEA code that provides better model checking, more accuracy, and increased ease of use through clear and understandable error and warning messages. These advantages, coupled with its integration into HyperWorks and Altair’s outstanding customer support, make RADIOSS a low cost, yet superior, replacement for NASTRAN. <br><br> The view this recording you must have the WebEx Player installed. To download the Player <a href="http://www.altair.com/html/en-US/webex_player/atrecply.msi" target="_blank">click here</a>.

CFD Simulation of VIV Suppression Devices With Upstream Disturbances

This was an HTC 2011 presentation given by Dave Corson on behalf of Chevron. This paper presents the results of high resolution, time accurate CFD simulations used to understand and quantify the wake interaction between a straked cylinder and a cylinder mounted with the AIMS Dual Fin Splitter (ADFS).

RADIOSS 10.0 Overview for Crash, Safety, and Impact

A high level overview of the new or enhanced features in RADIOSS 10.0 for Crash, Safety, and Impact Analysis.

Altair Products and Partners Offering Assist Commercial Vehicles Seat Manufacturer to Enhance its Development Process

Isringhausen applies DesignLife, Moldex3D, and Total Materia alongside RADIOSS, OptiStruct and other HyperWorks tools to optimize weight and durability of their customized seats while still meeting safety standards.

Intel Solution Brief: Maximize Performance and Scalability with RADIOSS on Intel® Xeon®

This paper summarizes the findings of a benchmark project to evaluate the performance and scalability of RADIOSS on Intel® Xeon® Processor E7 v2 family-based platforms.

PBS Professional Drives Computational Science at Scuola Normale

PBS Professional is managing the DreamHPC cluster at Scuola Normale di Pisa, a 2600-core Dell cluster used for compute-intensive simulations requiring parallel efficiency, scalability and fast memory access.

Partner Spotlight: Hakan Fransson from NovaCast

Discussion with Hakan Fransson, CEO of NovaCast, about benefits and uses for casting simulation software NovaFlow&Solid.

Applications of Advanced Composite Simulation and Design Optimization

Usage of fiber reinforced composite material entered an new era when leading aircraft OEMs took an unprecedented step to design and manufacture essentially full composite airframe for commercial airliners. Composite structures offer unmatched design potential as the laminate material properties can be tailored almost continuously throughout the structure. However, this increased design freedom also brings new challenges for the design process and software. Moreover, as a relatively new material, composite behaviors are more complex and less fully understood by design engineers. Therefore, reliable simulation for highly complex events like bird strike and ditching can play an important role in shortening the product design cycle. This paper showcases two area of CAE tools for composite applications. On advanced simulation, bird strike simulation with Altair RADIOSS [1] is demonstrated on an aircraft underbelly fairing. On design optimization, an airplane wing structure is designed using an innovative composite optimization process implemented in Altair OptiStruct [1-3]. OptiStruct has seen increasing adoption among aerospace OEMs, as demonstrated in the Bombardier application process described in this paper.

Introduction to LW Finder by LW Engineering

LW Finder takes the guesswork out of strain gauge placement. LW Finder provides accuracy and control when using strain gauges to measure structural loads. It finds the best locations to place strain gauges and predicts measurement error.

Multi-physics with MotionSolve

This was a 2012 Americas HTC Presentation given by Keshav Sundaresh & Rajiv Rampalli from Altair. Due to its system level focus, multi-body simulation is a natural environment for integrating the different technologies together. MotionSolve is an Industry proven multi-body simulation tool that provides a logical environment to integrate different technologies and solve the combined problem. This presentation discusses three topics: (a) The need for multi-disciplinary simulations and strategies for combining models; (b) Simulating real world phenomena using MotionSolve; (c) Case studies illustrating how customers have successfully used MotionSolve to solve multi-physics problems.

Altair HyperXtrude 2015 Brings Extrusion Simulation to the Shop Floor

Extrusion companies today must create a more extensive mix of complex profiles in shorter product-development cycles. At the same time, they seek to reduce production costs. With HyperXtrude 2015, engineers can analyze material flow and heat transfer inside a die during extrusion to validate die designs and thereby reduce or eliminate costly and time-consuming trials. This complimentary 45 minute webinar will help you learn how HyperXtrude 2015 and its intuitive interface can help streamlining your workflow for extrusion die design and manufacturing.

UK Niche Vehicle Industry Joins the CAE Fast Lane

0-60 in 3 seconds! That’s fast, but it takes less than a second to be involved in an accident. This paper describes how Kent-based niche sports car manufacturer, Caterham Cars used Simpact and the Altair CAE toolset to help them radically improve the crash safety of their Seven sports car. The RADIOSS non-linear solver within HyperWorks was used to develop a new safety steering system. The project successfully concluded with the new design being certified experimentally under ECE-R12 and approved by the VCA.

Using RADIOSS, HyperStudy and MultiMech for Improved Composite Design

The purpose of this webinar is to demonstrate how you can use the composite microstructure analysis tools of MultiMech to enhance the existing functionality of RADIOSS , specifically when dealing with the simulation of complex composite parts.

Monash Motorsport takes advantage of optimization and additive manufacturing technologies and wins again!

Since their first Australian SAE Student Racing competition in 2000, the Monash Motorsport team has steadily improved the performance of their race car. Recently the students discovered the benefits of combining Altair‘s OptiStruct optimization technology and 3D printing. Based on an initial prototype rear hub design from the 2013 car, the team proceeded to pursue titanium front hubs and uprights to decrease the car’s unsprung mass. This was a tough challenge, since the former design was already made of lightweight aluminum. To tackle this, Monash Motorsport employed Altair’s optimization technology OptiStruct to design and optimize a titanium upright, which was then produced using additive manufacturing technology from CSIRO. As a result, the students were able to reduce the component’s weight by a further 30 percent whilst maintaining the component stiffness and reducing the development time and costs.

A Practical Analysis of Unsteady Flow Around a Bicycle Wheel, Fork and Partial Frame Using CFD

CFD is used to study air flow around a rotating bicycle wheel in contact with the ground, extending previous ‘wheel-only’ work on this problem by including the fork, head tube, top tube, down tube, caliper and brake pads. Unsteady simulations, using a Delayed Detached Eddy Simulation (DDES) turbulence model, were run for 9 different wheel and front fork configurations, over 10 different operating conditions (5 yaw angles, repeated for two different speeds, commonly encountered by cyclists), resulting in 90 transient design points.

Topology Optimization of Racecar Suspension Uprights

This was an HTC 2011 presentation given by Billy Wight of Luxon Engineering. This presentation is a case study of applying Altair HyperWorks topology optimization techniques to the design and analysis of racecar suspension uprights. Utilizing manufacturing constraints, stress constraints, and multiple loadcases, topology optimization revealed an optimum material distribution in an efficient manner minimizing development time while maximizing design goals. This optimized design increases stiffness by 225% and reduces mass by 40% versus the original design while meeting stress constraints.

HyperWorks Process Manager Delivers Productivity and Quality Gains to Chassis Design Process

Using Altair HyperWorks Process Manager, M&M was able to implement best practices through standardization of CAE processes and minimize CAE analysis set-up time. Automated post-processing enabled through Process Manager facilitated a 40% reduction in time when compared with the manual practice of post-processing.

White Paper: HPC Advisory Council studies performance, scalability and optimization tuning of RADIOSS 12.0 on a modern HPC cluster

This white paper discusses results from a benchmark study conducted by the HPC Advisory Council, who analyzed RADIOSS 12.0 to determine its performance, scaling and optimization capabilities on a modern high performance computing (HPC) cluster. The paper also presents an overview of RADIOSS features and capabilities that support the software’s scalability, quality and robustness.

HyperWorks Helps Volkswagen Motorsport Develop a World Champion Polo R WRC

Since January 2013 Volkswagen Motorsport compete at the FIA World Rally Championship with the Polo R WRC. To improve the vehicle performance it is essential to reduce the cars weight and inertia. Drivers perform best lap times when they feeling well in the race car. So you have to meet drivers ergonomically needs. Also passive passenger protection is an important topic. To meet these requirements an own racing seat has been developed.

Fatigue Life from Sine-on-Random Excitation

Fatigue life prediction of structures whose natural frequencies lie near the frequencies of the input loading requires the stress results from dynamic analyses. These analyses can be performed in either the time or the frequency domains depending on the nature or the loading. This presentation will outline the approaches available for fatigue life prediction using Altair OptiStruct and APA product, nCode DesignLife for both time and frequency based dynamic analyses. The strengths, weaknesses and assumptions of each approach will be presented, along with typical applications enabling the user to select the proper technique for their particular use case.

Delivering World Class Chassis Design

This paper details the extensive use of CAE optimisation technology at ThyssenKrupp Automotive Tallent Chassis Ltd (TKA). There are a number of trends in the automotive business that are presenting great challenges, these include severe cost pressures from OEM’s, platform commonisation and reduced vehicle development cycle time. The use of optimisation is critical for TKA to maintain its competitiveness, this paper deals with more advanced concepts of optimisation by extending into the severely non-linear region of analysis types.

Minimising Mass and Increasing Durability of a Vehicle Suspension System Using OptiStruct

Gestamp selected Altair to develop a set of custom tools within HyperWorks, eliminating the need for an initial 'trial and error' design loop while reducing mass and increasing durability of a rear twist beam suspension system. The company achieved a reduction in lead time while producing competitive low cost, low mass RTB designs.

A Procedure for Performing Tube Hydroforming Simulations

Tube hydroforming simulations can be challenging to perform due to the multiple forming stages involved and the shape variability between those stages. A step-by-step procedure will be presented to approach tube hydroforming projects. The author will also present tips for solving hydroforming simulations using LS-Dyna3D. The tube-bending macro within HyperForm will be leveraged, along with other capabilities within the HyperWorks suite. Some aspects of accurate material representation in hydroforming simulations will also be discussed.

AcuSolve Optimizations for Scale

This was a 2012 Americas HTC Presentation given by Gilad Shainer & Todd Wilde from the HPC Advisory Council. AcuSolve is a leading general-purpose finite element-based Computational Fluid Dynamics (CFD) flow solver with superior robustness, speed, and accuracy. AcuSolve simulations are typically carried out on HPC systems. The HPC Advisory Council has performed a deep investigation and profiling for AcuSolve to understand its performance and scaling capabilities and to explore potential optimizations. This paper presents the optimization techniques and networking profiling results to further understand AcuSolve dependencies on the network and the MPI library, and options for future optimizations using MPI offloads.

Improving the Accuracy of Weather Prediction

This brochure covers the Cray-Altair Solution for Optimized HPC Resource and Workload Management – Using a Cray supercomputer with Altair’s PBS Professional scheduler provides weather prediction centers with a rich solution for optimized forecasting.

Improve Packaging Performance Using Simulation

This was a 2012 Americas HTC Presentation given by Dante Sanchez Rojas from Mabe. This presentations shows how Mabe used HyperMesh, HyperCrash, RADIOSS, HyperView, and OptiStruct to improve and validate packaging performance in early stages of the product development process.

HyperWorks helps to improve development processes at F.S. Fehrer Automotive GmbH

F.S. Fehrer Automotive GmbH in Kitzingen is using the HyperWorks Suite to develop seat parts, form cushions and complete vehicle interior systems. The engineers use HyperWorks and especially RADIOSS for static and modal analysis. The seat of a vehicle is the direct and closest connection of the passenger with the automobile. Design and seating comfort play an important role in personalizing the vehicle model and convey the feeling of quality to the passenger. In addition, safety and variability are vital aspects for the development of interior parts of a vehicle.

Design Development of a New Consumer Personal Care Product Pack Driven by Optimization

Packaging designers must constantly inject innovations to attract consumers in a constantly evolving and highly competitive market. Keeping ahead of the competition by bringing new and exciting products to market fast, and at the necessary level of quality, presents a major engineering challenge. A new deodorant pack development process is described, which introduces advanced simulation and optimization technology into the concept development phase. Detailed predictions of interacting parts in a mechanism assembly are made possible through use of advanced simulation technology. Design optimization is then employed using the modelling as a virtual testing ground for design variants. The approach provides clear design direction and helps to improve performance and reduce uncertainty in the development process.

Smart Multiphysics: Explosives and Concrete Material Simulation in RADIOSS



Accelerating Complex Simulations: An Example From Manufacturing - RADIOSS

Altair's software products enable a wide range of industries to conduct complex simulations crucial to engineering innovation and deliver reliable products to market. In a sector where supporting enhanced performance and new feature sets is critical, Altair is using Intel® Software Development tools to scale on Intel® Xeon® and Intel® Xeon Phi™ processors and coprocessors as quickly as possible to improve its customers' competitive advantage. Join us as Altair's Director of Engineering, Eric Lequiniou, discusses how Intel® tools help drive application innovation to provide the best possible performance.

Ford Research Center - Interview with Dr. Niels Pasligh

Niels Pasligh from Ford Research Center Aachen, Germany, is talking about his team's challenges and how they work with Altair products to tackle these.

Delivering Innovation and Intelligence in Product Design

Packaging designers must constantly inject innovations to attract consumers in a constantly evolving and highly competitive market. Keeping ahead of the competition by bringing new and exciting products to market faster whilst maintaining quality, presents a major engineering challenge. A new packaging development process is described, which introduces advanced automated simulation and optimization technology right from the concept development phase. Detailed predictions of primary, secondary and tertiary packaging performance are made possible through use of advanced simulation technology. Design optimization is then employed using the modelling as a virtual testing ground for design variants. The approach provides clear design direction, an opportunity for wider experimentation, helps to improve performance and reduces uncertainty in the development process.

Demo: Visualizing results using Compute Manager

Shows how you can visualize 3D results using Compute Manager from running or completed HPC jobs by reducing large results files into a compact format and viewing them using a free HyperView Player client plug-in.

Evolutionary Design in Chassis Technology

This paper details the use of the Thyssenkrupp eDICT process for the design of sheet metal chassis components. eDICT (evolutionary design in chassis technology) is an innovative structured process flow for the design of optimal structures. eDICT uses the optimisation capability of Optistruct with a set of custom tools to guide and translate a design into a production feasible sheet metal solution. Fundamentally it reverses the usual design loop of CAD first then CAE assessment. The function is used to determine the design and the form follows. On recent projects eDICT has produced 25% mass reductions compared to the current series design. eDICT is also able to reduce development times and resource with an efficient solution production right from the outset.

Simulating the Suspension Response of a High Performance Sports Car

The use of CAE software tools as part of the design process for mechanical systems in the automotive industry is now commonplace. This paper highlights the use of Altair HyperWorks to assess and then optimize the performance of a McLaren Automotive front suspension system. The tools MotionView and MotionSolve are used to build the model and then carry out initial assessments of kinematics and compliance characteristics. Altair HyperStudy is then used to optimize the position of the geometric hard points and compliant bush rates in order to meet desired suspension targets. The application of this technology to front suspension design enables McLaren Automotive to dramatically reduce development time.

Composite Solutions with RADIOSS - Webinar

This is a recording of the live webinar that took place on June 17, 2009.<br><br> Composite simulation is a broad and complex task that many times results in non-optimal designs or involves guesswork. RADIOSS includes the largest selection of failure modes of any FE solver on the market and is the only commercial FE code that allows the user to apply multiple failure criteria in a single material law. It also allows you to include additional material and rupture models through user subroutines. Altair RADIOSS can handle your most demanding composite damage modeling tasks.<br><br> Run time: 37 min

Scania

<b>Reducing the Development Cycle with Assembly Automation</b><br><br> European based heavy vehicles manufacturer, Scania, is known for its ability to deliver highly customized products. This concept creates a significant challenge for computer aided engineering (CAE) departments, as engineers must rapidly verify a number of different variants with finite element simulations. Therefore, automating the entire virtual model assembly process was a major goal for Scania. The process, which included tasks such as positioning hundreds of components, creating contact definitions and building part connections with pre-strained bolts, was time consuming and prone to error.

Development of a Lightweight SUV Frame Concept

The lightweight SUV frame project was a research initiative with the key objective to reduce the baseline frame structure's mass by 25% by applying concept design optimization upfront.

Multiscale Design Systems (MDS) for the Composites Industry

Unlike competing multiscale products, MDS is based on the scale-separation-free stochastic reduced order multiscale method, resulting in unmatched combination of practicality, mathematical rigor, verifiability and versatility.

HyperWorks 13.0 Meshing and Assembly

Particular attention has been paid in the development of HyperWorks 13.0 to lead time reduction. New, more efficient meshing algorithms have been developed for both HyperMesh and SimLab in order to reduce the meshing time and enhance the mesh quality. The session will focus on key new and improved features such as an advanced CFD meshing algorithm in HyperMesh, new direct modeling capabilities, interactive mesh quality control and more efficient mesh modification in SimLab.

Altair Bushing Model: Enhance the Accuracy of Multibody Simulation

The Altair Bushing Model helps you fit bushing test data to empirical models and subsequently simulate multibody models with fitted bushings to produce simulation results with highly realistic behavior. High fidelity bushings let you accurately evaluate vehicle dynamics, durability, and ride and comfort characteristics for automobiles. Below are details about the workflow and components of the Altair Bushing Model.

Paulstra’s Use of HyperWorks to Optimize Designs and Reduce Development Time

The combined tools within HyperWorks have allowed Paulstra to move away from the trial and error design method.

FTSS RADIOSS Dummies

This was a 2010 Americas HTC Presentation given by Dr Wei Li from FTSS. FTSS, in collaboration with the Altair, has developed an express H350 dummy model. The developed model generates 50% - 80% saving in the CPU time in variety of full dummy simulation scenarios and produces injury predictions of comparative quality. This presentation reviews the details of the dummy model development and illustrates a performance evaluation of the dummy model.

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