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Intel Solution Brief: Maximize Performance and Scalability with RADIOSS on Intel® Xeon®

This paper summarizes the findings of a benchmark project to evaluate the performance and scalability of RADIOSS on Intel® Xeon® Processor E7 v2 family-based platforms.

World-Leading Crane Manufacturer TADANO FAUN Accelerates Its Design Processes with HyperWorks

<b>Industry:</b> Heavy Industry<br> <b>Challenge:</b> Generate accurate finite element method (FEM) calculations.<br> <b>Altair Solution:</b> FEM structural analysis utilizing the suite of HyperWorks tools<br> <b>Benefits</b><br> •Faster time to results<br> •Flexible unit-based licensing model<br> •Cost reduction

BiggerBoat Solutions Makes Waves in Auto Industry Using HyperForm to Cut Die Development Costs and Time

When the auto industry crashed in 2008 and the tool shop where Jay Weiner worked closed its operations, he started his own company, called BiggerBoat Solutions Ltd. He carries out metal-forming simulations for major tooling suppliers and originalequipment manufacturers. With 15 years of experience in tooling design, Weiner and his Toronto-based practice offered a service that no one else had perfected but that was crucial to a key process in automotive manufacturing: the simulation-based die design for stamped sheet-metal parts.

Cooper Standard Speeds Development of Next-Generation Pumps with Altair’s AcuSolve CFD Solver

With more than 22,000 employees in 19 countries, Cooper Standard supplies the vehicle industry with fluid delivery systems, sealing and exterior systems, thermal and emission systems and AVS. The company’s Electromechanical Department is an advanced research and development arm of the Cooper Standard North America division. It’s goal is to marry mechanical systems with electronic controls. This new technology improves overall vehicle efficiency by providing on-demand fluid delivery and by eliminating the power loses inherent in conventional systems. In designing new pumps for this type of system, CAE Engineer Tom Lincoln uses computational fluid dynamics (CFD) software to simulate the flow of coolant through the device. He and his team began using CFD computer-aided engineering tools as long ago as 2003, and computer simulations have become an essential part of his organization’s product development process.

Acer and Altair Cluster Transition Guide: Scaling from Workstation to Cluster for Compute-Intensive Applications

In this guide, Altair and Acer present the business case for switching to a cluster environment, including: documented performance gains when running a sample commercial application on both workstations and clusters; recommended cluster configurations; and key considerations for choosing and deploying a professional-grade cluster.

Intel Case Study: Altair Speeds Complex Simulations and Workload Management with RADIOSS and PBS Professional on Xeon Phi

Altair is one of the first software vendors to support the Intel Xeon Phi Coprocessor. PBS Professional, Altair’s leading workload management product, supports Xeon Phi out of the box, and we have ported our RADIOSS solver to Xeon Phi.

AcuSolve & RADIOSS Solution on FSI Model

This benchmark demonstrates the ability of AcuSolve to capture the effect of impulse load on a profile submerged in channel flow. A P-FSI simulations is performed using the structural output from RADIOSS.

HyperWorks Enables Global Appliance Manufacturer to Use New Material for Stronger, Lower-Cost Product

To qualitatively and quantitatively analyze the stress on the door cover during thermal expansion and contraction, the engineers used HyperMesh, a high-performance finite element pre-processor and RADIOSS, a modern structural analysis and optimization solver, both of which are part of Altair’s HyperWorks suite of computer-aided engineering tools. With these tools, engineers created a computerized simulation of the refrigerator door cover temperature field, employing HyperMesh to create a finely meshed model of the upper and lower covers, while shell elements were used to mesh the steel plate and interior lining, along with solid elements for the foaming material.

[AB]structures Relies on HyperWorks in Developing Three Record Breaking Round the World Racing Yachts

[AB]structures, an Italian structural design and engineering company, used the CAE suite HyperWorks first for the Volvo Ocean Race in 2006 to design the yacht for the ABN AMRO White team and has used it since then successfully for several other Volvo Ocean Race and America’s Cup yachts. This year [AB]structures used HyperWorks to structurally design and optimize three VO70 Round The World Racing Yachts for the 2011 – 2012 edition of the Volvo Ocean Race. This included the yacht Groupama 4, skippered by Franck Cammas, which claimed victory on July 9, 2012 in Galway, Ireland, after 9 months and more than 37,000 nautical miles sailed around the world under the harshest conditions.

Formidable Challenges in Formula Student Racing

<b>Industry:</b> University<br> <b>Challenge:</b> Remove weight and improve performance from vehicles<br> <b>Altair Solution:</b> Optimization with HyperWorks tools<br> <b>Benefits:</b> <ul><li>Reduce weight of vehicle while keeping or increasing the component stiffness <li>Speed up time of development process <li>Save material and real-world testing <li>Reach top rankings during competitions </ul>

HyperWorks improves development processes at PSA Peugeot Citroën

<b>Challenge:</b> Define new process that includes accurate component data<br> <b>Altair Solution:</b> Use HyperForm and RADIOSS in development process<br> <b>Benefits:</b> <ul><li>Reduce Development Time <li>Accelerate Innovation <li>Improve Quality and Robustness</ul>

Intel-Colfax-Altair Trial Cluster Testimonial: Suncoke Energy

Suncoke used Colfax’s “Try Before You Buy” cluster trial program to run an AcuSolve simulation for analyzing the flow dynamics of a system under negative pressure and extreme temperatures. Their job ran over 16x faster on the cluster.

U-Shin Improves Product Design of Automotive Parts with Altair CAE Solutions

U-Shin is a global automotive part supplier, specializing in the development and production of automotive system appliances and mechatronics products as well as on the research of element technologies. Safety, reliability, adaptability, quality, eco-friendliness, are among the major concerns of the company.

Sharma & Associates

Sharma & Associates (SA), a Chicago-based consulting firm that is focused on providing engineering solutions to the railroad industry, led the effort. Since 1995, SA have delivered safe, effective and efficient solutions to its customers, which include the Federal Railroad Administration (FRA), the Association of American Railroads (AAR), railroads and transit agencies, rail car builders and rail car component manufacturers. The objective of the Altair ProductDesign team effort was to develop an ‘Engineer Protection System (EPS)’ that can protect train crew in frontal collisions (a common mode of train collision) from secondary impact injuries.

Using HyperWorks to Develop Human Body Models for Vehicle Crash Simulation

Wake Forest Baptist Medical Center is a leading research university in biomedical sciences and bioengineering that provides students and faculty with outstanding opportunities for personal and professional growth.

Assystem Used HyperWorks CAE Simulation to Design, Simulate and Test Nuclear Encapsulation Vessels

Assystem is an international engineering and innovation consultancy group with a presence in 14 countries and 8500 employees. HyperMesh, RADIOSS and HyperStudy were used to design the safest possible nuclear encapsulation vessel for securely containing nuclear material. The designs not only achieved pressure vessel code PD5500 standards, but also helped Assystem gain external accreditation for the pressure vessel’s compliance to code. Download the Assystem Case Study

Getting it right the First Time; how FE-Simulation with RADIOSS supports Sigma Connectivity in Streamlining the Development Process

Simulation is extensively used in the early development phases at the Sigma Group, where about 10-15 engineers are working with different types of simulations.

Progressive Failure Analysis on Aircraft Door Surround During Ground Service Equipment Impact

Digimat helps address the changes coming along with the replacement of metallic structures with composite structures.

Digimat and RADIOSS for UD Material Modeling with Anisotropic Progressive Failure

The prediction of CFRP materials in the automotive industry requires simulation of the failure through an anisotropic progressive failure model, provided by Digimat.

Ford Battery Group Adopts RADIOSS Cut Methodology

In order to improve the simulation and accuracy of a high fidelity battery CAE model. Ford has turned to the cut methodology available in RADIOSS.

Top Use Cases: MADYMO

Presentation introducing a few of the top use cases for the crash and safety software, MADYMO.

Achieving Superior Crash Performance for the Souest DX7

Analysis and optimization to improve crash performance while reducing reliance on physical tests.

Whitepaper: A Design-Validation-Production Workflow for Aerospace Additive Manufacturing

Additive manufacturing coupled with topology optimization allows the design-and-analysis and manufacturing iterations to be reduced significantly, or even eliminated. To ensure that the part will perform as simulated, a mid-stage validation is conducted on a standardized part before creating the final products.

Mubea Relies on HyperWorks Unlimited™ for Automotive Component Design and Production

In performing lightweighting projects for large OEMs, Mubea is the only provider worldwide who delivers innovations of tailor-rolled blanks (TRB) which are ideal for not only vehicle body structural but also for suspension components that encounter different loads across their length. The Mubea team has worked collaboratively with Altair for over 6 years. With HWUL-PA, they are able to optimize their TRB applications more efficiently than ever before, including expanded capabilities for unlimited design exploration, reduced lead time and major cost savings over traditional hardware/software purchase

White Paper: HPC Advisory Council studies performance, scalability and optimization tuning of RADIOSS 12.0 on a modern HPC cluster

This white paper discusses results from a benchmark study conducted by the HPC Advisory Council, who analyzed RADIOSS 12.0 to determine its performance, scaling and optimization capabilities on a modern high performance computing (HPC) cluster. The paper also presents an overview of RADIOSS features and capabilities that support the software’s scalability, quality and robustness.

HBPO GmbH Achieves Flexibility and Cost Efficiency in Automotive Development By Leveraging the APA

HBPO GmbH optimizes their design process by utilizing multiple products, such as Moldex3D, Total Materia and MADYMO, alongside HyperWorks products for the development of their front end modules.

Altair Products and Partners Offering Assist Commercial Vehicles Seat Manufacturer to Enhance its Development Process

Isringhausen applies DesignLife, Moldex3D, and Total Materia alongside RADIOSS, OptiStruct and other HyperWorks tools to optimize weight and durability of their customized seats while still meeting safety standards.

LG Electronics Success Story

LG Electronics Performs Smartphone Drop-Test Simulation in Less than 24 Hours with New Automated Approach

M.TEC Success Story

M.TEC Engineering Continues to Benefit and Yield New Business Due to Advantages of the Altair Partner Alliance (APA)

Case Study Sogeclair

Case Study about Sogeclair's use of HyperWorks Industry: Aerospace interiors Challenge: Development of new flooring concept to fix the cabin seats while realizing a lighter structure, adjustable panels for all types of aircraft, and an easier installation and maintenance. Altair Solution: Use of HyperWorks, especially HyperMesh and HyperView as a pre- and postprocessor, OptiStruct for optimization issues, RADIOSS for linear and nonlinear simulation, and solidThinking Evolve/Inspire for concept modeling Benefits:<ul><li>Saving development time and costs</li> <li>Use a new approach in the design leveraging optimization</li> <li>Reduce product weight through structural optimization of composite components</li></ul>

Mahindra Two Wheelers Success Story

Two-Wheeler Designer-Manufacturer Cuts New Component Time to Market and Optimizes Component Design with the Altair Partner Alliance

Using Analysis to Innovate with New Materials

Analysis and optimization tools enable Samsung engineers to reduce the cost of appliances without sacrificing performance.<br><br> By Beverly A. Beckert<br> <i>Concept to Reality</i> Winter 2013 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Innovating in the Cloud

CAE cloud computing speeds innovation and cuts bottom-line IT costs. <br><br> By Dale Dunlap and Ravi Kunju<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Simulation: The Connection between Speed and Safety in Racing

Chassis manufacturer relies on simulation and optimization to develop the fastest – and safest – race cars on today’s circuits.<br><br> By Luca Pignacca<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

HyperWorks provides flexibility and agility to development processes of Engineering Services Provider Beta Epsilon

Beta Epsilon designs racing cars and offers engineering. Beta Epsilon offers component and vehicle meshing, FEA analysis of metal and composite components, crash test simulation, optimization, and CFD simulation. Beta Epsilon uses HyperMesh, OptiStruct, HyperCrash, RADIOSS, AcuSolve, HyperView, and Virtual Wind Tunnel. With HyperWorks, Beta Epsilon could improve the quality of its products and extend its range of services.

Intel Solution Brief: Maximize Performance and Scalability of RADIOSS on Intel® Xeon® Processor E7 v2 Family-Based Platforms

This paper summarizes the findings of a benchmark study with RADIOSS and Intel® Xeon® processors. In the study, Altair benchmarked RADIOSS using a modified crash simulation model on a single-node platform -- RADIOSS was able to easily take advantage of all 60 cores, running the workload 2.75X faster than on a comparable 24-core platform.

Failure Criteria for Stamping Analysis in RADIOSS

In this paper, several failure criteria are compared in their ability to predict necking point and failure propagation during a forming process. The paper has been presented at the 2014 IDDRG Conference in Paris, France.

Optimal Design Exploration Using Global Response Surface Method: Rail Crush

As design exploration and optimization methods have become commonly accepted across a range of industries, such as aerospace, automotive or oil and gas, they are frequently utilized as standard practice to efficiently produce designs and aid critical engineering decisions. The widespread acceptance of these methods coupled with the power of modern computing has led to applications across a range of design problems and ever-increasing complexity. The size and scope of this expansion continually pushes the boundaries of existing exploration and optimization methods. Furthermore, a complete exploration of the optimal design space includes computationally intensive features such as multi-objective optimization, to understand the trade-off between competing objectives, and global optimization, to avoid local extrema.

DECKED

The huge capacity of a pickup comes at the expense of storage. The loading area is often a simple box with no ability to store smaller items safely or secure them from theft. After spotting an opportunity in the marketplace, entrepreneur, Lance Meller, started work on a well-built alternative. Lance founded DECKED with his business partner, Jake Peters, with a shared determination to create an innovative, robust and useful storage solution for both commercial users and private owners alike. The system had to be able to withstand a load of 2,000 lbs, fit it into a wide range of pickup models including those from Ford, GM, Chrysler, Toyota and Nissan and be manufactured for a compelling retail target price. DECKED selected Altair ProductDesign as it needed a partner that was able to deliver conceptual design work along with advanced engineering and prototyping services.

RADIOSS Case Study with PSA Peugeot Citroën and Bull

PSA Peugeot Citroën collaborated with Altair, Bull, PRACE and others to perform a study of automotive crash rupture simulations, investigating ways to improve material failure criteria and better predict cracks.

Stanley Black & Decker Case Study

Stanley Black & Decker chose Altair’s HyperWorks Unlimited to optimize their CAE processes for power tool design, enabling them to explore concepts more deeply, reduce cycle times and make better decisions faster.

Euro-Pro Embraces Simulation-Driven Design with Altair HyperWorks

Euro-Pro, maker of Ninja blenders and Shark vacuums, has embraced simulation-driven design to reduce physical tests and improve product performance and durability. HyperWorks solvers (OptiStruct, RADIOSS and AcuSolve) are used across the board via Altair’s HPC cloud infrastructure

Simulation Powers Development of Professional Power Tools

CAE is a core element in developing high-end, long-lasting professional power tools at DeWalt, a Stanley Black & Decker brand. <br><br> By Evelyn Gebhardt<br> <i>Concept To Reality</i> Winter/ Spring 2015 <br> <a href="http://www.altair.com/MagazineFreeSubscription.aspx" target="_blank">Subscribe to C2R Magazine</a><br><br>

Haier Redesigns Air Conditioners and Packaging with Altair HyperWorks to Eliminate Drop Damage

Haier Group is one of the world’s largest manufacturers of home appliances and consumer electronics. The company is the leader of its industry in China, where it is headquartered.<br><br> Haier ships its products all across the globe and in more than 100 countries, so well designed product packaging is crucial to the company’s ability to deliver products without damage to even the farthest destinations.<br><br> Download the Case study to see how Altair was able to reduce costs of physical testing and eliminate drop damage using simulated drop testing with HyperWorks.

Indian Engineering Institute CoEP Establishes CAE Optimization Center Employing Altair HyperWorks

This success story illustrates how a reputed engineering institute of national acclaim has set-up a CAE - Optimization Lab, equipped with Altair HyperWorks CAE tools, to expose their students to the latest technologies in product design, analysis, and optimization. Within the range of the CAE - Optimization Lab, CoEP has launched various courses to impart knowledge on Altair HyperWorks. This CoEP initiative bridges the gap between industry expectations and needs and the knowledge that graduating students possess. Being trained on advanced and contemporary technologies such as the HyperWorks suite has opened new opportunities for students to embark their career, has improved the national ranking of the college due to investing in a modern and robust infrastructure, and also has benefitted the industry by creating a talent pool of well-trained manpower, available to work on breakthrough engineering initiatives.

FIAT

FIAT chose Altair ProductDesign as a partner to perform a pilot project to investigate squeak and rattle. The project focused on studying issues on the FIAT UNO, a vehicle made exclusively for the South American market. Altair ProductDesign suggested that FIAT implement Altair’s ‘Squeak & Rattle Director’ (SNRD), a comprehensive set of services and software automations that rapidly identify and analyze design alternatives to eliminate the root causes of squeak and rattle in assemblies. With customization from the Altair ProductDesign team, the solution provides a semi-automated approach to determine relative component displacements in the time domain that can lead to undesired noise. A dedicated four day workshop facilitated a fast ramp-up of the NVH team’s knowledge of the SNRD and helped Altair to identify FIAT’s specific design process that the solution could be tailored to.

Improving Rudder Shock Loading Following a Nearby Blast Event Using RADIOSS

Engineers in the Marine, Shipbuilding, and Offshore industries face many design challenges including physical space constraints, extreme weather conditions, deep water and remote locations. These constraints create an extreme environment for the engineer to develop a sound, reliable and safe operating platform.

Safety Comes First – Development of a Maxi-Cosi Child Seat Using a CAE-Driven Design Process

When developing a new child seat, safety is paramount. Dorel Juvenile, market leader in child safety in cars, was confronted with the task to develop a new child seat - the Maxi-Cosi 2wayPearl. To investigate and analyze the best feasible design, considering the occurring forces during an accident, Dorel Juvenile turned to Code Product Solutions, an engineering service provider that supports their customers in the development and optimization of products, using computer-aided engineering (CAE) tools. Within the development process, Code Product Solutions engineers employed the Altair HyperWorks CAE suite utilizing RADIOSS® for crash simulation, OptiStruct® for the layout of highly loaded plastic parts that comprise the reclining system, HyperMesh® for pre-processing tasks, and HyperCrash® and HyperView® during post-processing.

Smart Product Packaging Pays Off

Our experts examine the challenges, advancements and trends that are changing the product packaging industry.

Technology Acquisition

Combination of HyperWorks and RADIOSS delivers broadest CAE product family in PLM.

Validation Ensures Trains Are on Track to Meet European Safety Standards

Numerical simulation aids in the design of passive safety systems to minimize passenger injury during railway accidents.

Virtual Traumatology

CAE moves beyond inanimate objects to evaluate injuries to the human body.

Brushing Up on Product Functionality

Simulation and innovative product development go hand-in-hand at the Lion Corporation.

Fine-Tuning 300-Ton Haulers: HyperWorks at Hitachi Truck Manufacturing

Hitachi Truck Manufacturing sought ways of reducing materials costs for its mammoth mining trucks, while remaining within standard specifications. The company's first project using HyperWorks CAE tools enabled Hitachi to do this with accuracy. HyperWorks is now an integral part of the design process at Hitachi.

Altair® HyperWorks® and Product Design Consultation at Force Protection

At Force Protection Inc. Altair HyperWorks and Product Design work together to increase CAE throughput and improve survivability prediction in a new class of military vehicles built for unconventional warfare.

HyperWorks helps to improve development processes at F.S. Fehrer Automotive GmbH

F.S. Fehrer Automotive GmbH in Kitzingen is using the HyperWorks Suite to develop seat parts, form cushions and complete vehicle interior systems. The engineers use HyperWorks and especially RADIOSS for static and modal analysis. The seat of a vehicle is the direct and closest connection of the passenger with the automobile. Design and seating comfort play an important role in personalizing the vehicle model and convey the feeling of quality to the passenger. In addition, safety and variability are vital aspects for the development of interior parts of a vehicle.

Airline Seat Testing Soars to New Heights

French manufacturer Sicma Aero Seat SA relies on virtual dynamic testing in the evaluation of its custom aircraft seats.

Cutting physical testing costs by 95% with HyperWorks

WJH Engineering Consultants provides finite-element analysis and design for many of America’s largest developers of medical devices. Company President, Jim Harrison, works directly with engineers at companies producing medical devices and with doctors to understand the clinical application of these products, including any anatomical loads or displacements that should be incorporated into their design.

HyperWorks Improves Development Processes in Automotive Industry

In 2008 PWO Germany (Progress-Werk Oberkirch AG) had to develop and produce a new steel made automotive cross car beam (CCB) for the dash board of a new car. PWO received the CAD model, the design space definition and other pre-defined standards of the component from the customer and developed and produced the fitting cross beam based on this information. PWO used the HyperWorks Suite to develop the component. HyperMesh was used to transfer the CAD model into a FEA model, which was then used to run dedicated analysis and simulation tasks. To fulfill the requirements for crash and modal analysis, the company used OptiStruct to optimize the component, RADIOSS and other external solver to run the calculations and HyperView for the post processing. HyperForm was used to check the production feasibility of the individual components and for metal forming simulation tasks. It was important for PWO to have a software suite available that could cover all simulation tasks within one graphical user interface and licensing system.

A Solid Idea: Xerox Applies Simulation to Deliver Print Quality

Physical tests and virtual models enable Xerox to develop cost-effective, quality, color office printers. <br><br> By John Wright<br> <i>Concept To Reality</i> Spring/Summer 2010

CAD2CRASH24: Driving Full-Vehicle Crash Analysis Down to a Day

Altair Engineering, together with Ford Motor Company, demonstrates that the full-vehicle crash analysis process can be compressed from weeks to 24 hours.<br><br> By Pradeep Srinivasan <br> <i>Concept To Reality</i> Spring/Summer 2010

Cleveland Golf Drives Product Innovation Through Simulation and Optimization Using HyperWorks

Much more goes into a golf club than simply wood, iron and graphite. To shape the performance, the distinctive appearance, the personalized feel and even the sound of the club striking the ball, manufacturers must precisely engineer every aspect of the design. Today, simulation-driven design has dramatically reduced development time for new golf clubs while allowing them to meet strict regulations more efficiently.

Bird Strike Simulation Takes Flight

The increasing number of bird-plane impacts gives rise to new CAE methods to address aircraft safety.<br><br> By Robert Yancey<br> <i>Concept To Reality</i> Summer/Fall 2011

Bird strike on an aeroplane underbelly fairing

What is the DIGIMAT advantage for composites?

Van-Rob Expands the Scope of Its Projects, Saves Time and Money, Using Altair Partner Alliance Software in Designing Automotive Assemblies

Van-Rob, a tier-one automotive supplier headquartered in Aurora, Ontario, designs and manufactures metal stampings, modular welded assemblies, structural welded assemblies, and mechanical assemblies. Van-Rob needed upgraded its durability and fatigue technology to satisfy customer demand, but infrequent use made it difficult to justify cost. Altair’s APA licensing model allowed Van-Rob to use nCode DesignLife for durability analysis without needing to spend resources on additional licensing.

Global Appliance Manufacturer Mabe Analyzes Spin Cycle with HyperWorks to Improve Washing Machines and Bring Them to Market Faster

Typically when engineers consider the most complex problems involving multi-body dynamics, hydrodynamics, and noise-vibration-harshness, they are focusing on the complexities of automobiles or aircraft. Design issues that can be just as challenging, however, impact every household’s laundry room. For companies like consumer goods manufacturer Mabe, simulation has helped them better solve product issues such as balance ring distortion, move products to market faster and reduce cost.

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