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HyperWorks 12.0 Rollout Webinar Series HyperStudy for Multi-Disciplinary Design Exploration and Optimization (NEW!)



Multi-physics with MotionSolve

This was a 2012 Americas HTC Presentation given by Keshav Sundaresh & Rajiv Rampalli from Altair. Due to its system level focus, multi-body simulation is a natural environment for integrating the different technologies together. MotionSolve is an Industry proven multi-body simulation tool that provides a logical environment to integrate different technologies and solve the combined problem. This presentation discusses three topics: (a) The need for multi-disciplinary simulations and strategies for combining models; (b) Simulating real world phenomena using MotionSolve; (c) Case studies illustrating how customers have successfully used MotionSolve to solve multi-physics problems.

OptiStruct Plays a Key Role in the Air Wing Design for a Multi-Disciplinary, Collaborative University Capstone Design Project

The Georgia Tech Institute of Technology (Georgia Tech) took the lead in collaborating with five Universities to develop a senior-level capstone design course that would give engineering students collaborative design experience using state-of the art computational tools. The multi-disciplinary course was completed over two semesters. Students, under the direction of University professors and industrial mentors, completed a fixed-wing aircraft design.

Optimal Design Exploration Using Global Response Surface Method: Rail Crush

As design exploration and optimization methods have become commonly accepted across a range of industries, such as aerospace, automotive or oil and gas, they are frequently utilized as standard practice to efficiently produce designs and aid critical engineering decisions. The widespread acceptance of these methods coupled with the power of modern computing has led to applications across a range of design problems and ever-increasing complexity. The size and scope of this expansion continually pushes the boundaries of existing exploration and optimization methods. Furthermore, a complete exploration of the optimal design space includes computationally intensive features such as multi-objective optimization, to understand the trade-off between competing objectives, and global optimization, to avoid local extrema.

Parametric Optimization of Fluid Dynamic Simulations using StarCD

HyperStudy's design optimization was combined with CFD simulation in order to optimize fluid flow.

Benchmark of HyperStudy Optimization Algorithms

The objective of this paper is to assess several optimization algorithms in HyperStudy for their effectiveness and efficiency. The following sections of this paper present an overview of the optimization algorithms frequently used in HyperStudy. This is followed by benchmarking of both single objective and multi-objective optimization problems, respectively.

HyperWorks 13.0 System Performance Multiphysics

Altair is the industry leader in multiphysics with comprehensive and in depth solution coverage across a wide range of applications. HyperWorks 13.0 enables system performance optimization and provides many tools for multi-disciplinary applications. Join this webinar session to learn more about the Altair multiphysics technology, particularly in the area of multi-body dynamics analysis coupled with CFD (MotionSolve’s co-simulation with AcuSolve), as well as the many enhancement and new features included in MotionSolve for system performance analysis and optimization.

Tesla Optimizes CAE - Desktop Engineering Reprint

Automating CAE connectors creation in HyperMesh and utilizing HyperStudy for pedestrian impact simulation helped optimize Tesla’s design cycle and get better crash and safety performance.

Optimal Design Exploration Using Global Response Surface Method: Rail Crush

As design exploration and optimization methods have become commonly accepted across a range of industries, such as aerospace, automotive or oil and gas, they are frequently utilized as standard practice to efficiently produce designs and aid critical engineering decisions. This paper present an overview of the practical usage of Altair HyperStudy's GRSM optimization algorithm, followed by application problems of rail crush design optimization for a single and multi-objective formulation.

Optimization Driven Design of CFD Applications

The Computational Fluid Dynamics (CFD) simulation environment is advancing rapidly and reducing many of the typical barriers for using advanced optimization techniques for design of CFD applications. In this webinar learn how the Altair HyperWorks suite of CAE tools can provide an unmatched solution that enables engineers and companies to overcome the challenges of optimization driven design of CFD applications.

Minimising Mass and Increasing Durability of a Vehicle Suspension System Using OptiStruct

Gestamp selected Altair to develop a set of custom tools within HyperWorks, eliminating the need for an initial 'trial and error' design loop while reducing mass and increasing durability of a rear twist beam suspension system. The company achieved a reduction in lead time while producing competitive low cost, low mass RTB designs.

The Automatic Calibration and Robustness Assessment of a Complex Engineering Component: Airbag Inflation

This paper describes the application of new technology to achieve automatic calibration and assess the robustness of an airbag inflation model. Calibration of the kinematic response of the airbag is achieved by defining the activity as an optimisation problem. The objective is to minimise the error between the experimental test and numerical simulation curves. Once calibration has been achieved, a unique robustness assessment is performed, which utilises the optimisation technology used in the calibration exercise.

Workshop28 - Coupling AcuSolve and HyperStudy

This tutorial demonstrates how to provide a DOE study using AcuSolve and HyperStudy

Moldex3D, Structural Analysis, and HyperStudy Integrated in HyperWorks Platform

Description of the integration between Moldex3D and HyperStudy

HyperStudy 14.0 Overview

Watch the video to see an overview of the new features in HyperStudy for 14.0.

Northwestern University Success Story

Using HyperWorks for Teaching Computational Optimization Methods in Engineering Design at Northwestern University

Risk Analysis of Tubing Design: Integrating DOE and Stochastic Study into Design Optimization

This was a 2010 Americas HTC Presentation given by Guijun Deng from Baker Hughes. In this presentation, a new design approach is presented: risk analysis of tubing design through integrating design of experiment (DOE) and stochastic study into design optimization. Application of the new approach using Altair HyperStudy will be illustrated by a design example involving a tubing design for a high pressure/ high temperature well, where both material properties and geometry are treated as randomized design variables. This process avoids over-conservative design and, therefore, excessive cost.

Seat Design for Crash in the Cloud - NAFEMS World Congress 2015

The benefit of design exploration and optimization is understood and accepted by engineers but the required intensive computational resources have been a challenge for their adoption into the design process. The HyperWorks Unlimited (HWUL) appliance provides an effective solution to these challenges as it seamlessly connects all the necessary tools together in the cloud. The aim of this study is to showcase the benefits of HWUL on an optimization driven design of a complex system. For this purpose an automotive seat design for crash loadcases is selected.

Step Change in Design: Exploring Sixty Stent Design Variations Over Night

Traditionally, computer analysis has been used to verify the structural performance of a proposed stent design. The stent deployment process consists of multiple stages (e.g. crimping, springback, expansion etc.) which is highly non-linear inducing material plasticity and load transfer via component contact. A single structural verification assessment would require a couple of days to compute on a PC. This paper investigates how recent developments in Computer Aided Engineering (CAE) and computer hardware combine to facilitate the rapid exploration of many stent design variations. It is demonstrated that by utilising these technologies, over sixty stent design variables can be assessed overnight provides valuable design sensitivity information and an optimum stent geometry configuration. On an example baseline geometry considered the radial stiffness was significantly enhanced with an improvement in structural performance. This represents a step change in the CAE assessment of a stent design.

The Complete Package: Applying Altair's Technology Process to Reusable Packaging Design

This paper demonstrates the flexibility that Altair technology provides throughout the design process with tools applicable to all stages. An overview of the LINPAC design process incorporating Altair's technology is given together with examples of how and which tools are being implemented. The limitations of the traditional LINPAC approach and the use of Altair's tools is demonstrated through the use of a detailed example; without the use of Altair technology, more iterations in expensive tool modifications would have been required to achieve a satisfactory design without introducing unacceptable costs.

Design-Optimization of a Curved Layered Composite Panel Using Efficient Laminate Parameterization

In this paper, presented at the 2016 SAMPE Long Beach Conference, an aircraft door surround model is optimized with respect to the objectives and constraints typical for this type of component using HyperStudy and ESAComp.

ESAComp for Aerospace

One page flyer showcasing how ESAComp can be applied for design optimization in the aerospace industry.

HyperWorks 13.0 Design Exploration Optimization

HyperWorks 13.0 enables product innovation with design exploration and optimization tools like HyperStudy and OptiStruct. Watch this webinar to learn more about new features and enhancements such as new response types and multi-model optimization (MMO) in OptiStruct, integration with MS Excel available in both HyperStudy and OptiStruct for easier tradeoff studies and response calculation, and many others.

HyperWorks 14.0 Webinar: Integration of FEKO into HyperWorks 14.0 - Features & Benefits

FEKO, the leading electromagnetic simulation software for antenna design and placement, EMC, RCS and other applications is fully merged into HyperWorks 14.0, the new release of Altair’s CAE simulation software platform. Through examples and demonstrations, this webinar will present the new extensions and features in FEKO 14.0, including the addition of curvilinear wire meshes to reduce computational requirements while keeping accuracy. Extensions have been added to the time domain solver and to the cable modeling tool. Users will also benefit from CAD handling, scripting and automation improvements. Active RCS calculations are now possible, among other features that will be presented. Thanks to being part of HyperWorks, FEKO now includes integration with HyperStudy, the multi-disciplinary design exploration, optimization and stochastic analysis tool. This will be shown during the webinar, together with the integration with other Altair products FEKO users will benefit from, like HyperMesh (high-performance finite element pre-processor), PBS Works (HPC workload management software) and Altair’s cloud solutions. The advantages of FEKO’s new licensing scheme as part of HyperWorks will be discussed as well.

Introduction to ChassisSim

Learn about the multi body vehicle dynamics offerings available through ChassisSim.

MapView CAE Datasheet

MapView is a revolutionary tool for analyzing multi-dimensional data, allowing users to explore itsentire structure.

ExoMars Rover Airbag Design and Reliability Optimization

Astrium used HyperStudy with LS-Dyna to not only optimize the landing behavior of the ExoMars lander but also to investigate the probability of failure using HyperStudy’s stochastic engine. HyperWorks’ process automation engine helped to quickly create design variations.

Co-Simulation: DSHplus + MotionSolve

Presentation outlining the multiphysics workflow between DSHplus and MotionSolve.

Multi-Objective Optimization Study of LED Light using SC/Tetra and HyperStudy

2014 presentation by Software Cradle at the European ATC demonstrating how SC/Tetra worked with HyperStudy in the optimization of an LED light.

DOE Study Using HyperStudy and MADYMO

This tutorial outlines how to set up a DOE study in HyperStudy using Madymo as a solver.

Creating an Optimization Study Using HyperStudy and MADYMO

This tutorial illustrates how to setup an optimization study that combines MADYMO/Workspace Objective Rating with Hyperstudy.

Automated Parameter Tuning for Optimized Vehicle Dynamics

This paper, which was presented at the 2015 Americas ATC, demonstrates a workflow between HyperStudy, CarSim and solidThinking Compose.

FEKO Model Type

HyperStudy 14.0 offers a new FEKO Model Type along with a guided wizard to extract responses from the model.

Optimization in Designs

When you hear simulation driven design, what benefits come to your mind? Hopefully one of them optimization. Among the biggest benefits of simulation driven design is that you have a chance to optimize the designs before they are finalized. Without simulation, it is nearly impossible to consider optimization in product development. Optimization as a design philosophy is ingrained in Altair’s DNA. This article reflects on HyperStudy working with APA products as they apply to optimization.

High Fidelity Vehicle Simulations Using MotionSolve-FTire and ChassisSim

Learn more about how you can leverage two of our leading multi-body simulation partners: cosin scientific software and ChassisSim Technologies for accurately performing vehicle simulations.

A New Approach to Optimizing the Clean Side Air Duct Using CFD Techniques

An integrated approach to CFD design optimization is proposed. It consists of taking an initial CAD design, meshing it using HyperMesh, analysing it using Star-CD, parameterising its key features using HyperMorph, and then shape optimizing it using HyperStudy. This approach has been applied here to the shape optimization of the compressor inlet duct of a turbo system.

AcuSolve Solver Setup in HyperMesh

Discrete or continous parameters can be defined and assigned to AcuSolve solver variables once the AcuSolve case is setup. The HyperStudy Job Launcher is used to transfer the relevant data to HyperStudy.

Altair NVH Solutions - Americas ATC 2015 Workshop

This Workshop Presentation on NVH was conducted by Jianmin Guan at the Americas ATC on May 5, 2015. <br><br>This workshop introduced Altair full frequency and multi-physics solutions for solving the most pressing problems in the NVH field. It provided an overview of Altair’s solutions designed to facilitate the best in class NVH design process at automotive OEMs, coupled with real-time demonstrations of key product features. The focus of the workshop is on effective NVH problem resolution.

MotionSolve for Automotive

MotionSolve – Altair’s multi-body solution is an integrated solution to analyze and improve mechanical system performance. In the automotive industry, MotionSolve is used to design and evaluate new suspension systems, optimize the ride and handling characteristics of vehicles, assess system durability, simulate for low frequency vibration avoidance, design and optimize steering systems, and validate Mechatronics components.

Optimising Vehicle Dynamics for Student Racing with Altair University

You will learn how to use multi-body dynamics (MBD) simulation tools from the Altair HyperWorks CAE suite to improve the design and performance of your student race car. By using Altair’s academic vehicle library, you can adapt suspension models to represent your existing half or full vehicle and make virtual changes to the design in order to improve stability and manoeuvrability.

ChassisSim Showcase Video

2 minute video introduction to ChassisSim for multibody dynamics analysis.

Radiator Test-Rig Multi-body Simulation - A Benchmark Study

This was a 2010 Americas HTC Presentation given by Girish Mantri from Modine. Modine has been working with Altair Engineering to evaluate Altair Multi-Body Dynamics suite. A Flexible Multi-Body Simulation of a Radiator single axis test rig is carried out to identify the von-mises stresses at critical parts in the assembly. The forces coming onto the connectors (bushings) and the stresses are compared between 2 solvers to check consistency in results. In this presentation, Modine discusses the overall efforts and result correlation between Altair MotionSolve and ADAMS solver.

COUSTYX Fast Multipole Acoustics

This was a 2010 Americas HTC Presentation given by Rajendra Gunda from ANSOL. Traditional Boundary Element Methods (BEM) for acoustic analysis have difficulty with large models and are thus limited to analysis of small bodies at low frequencies. Integration of the Fast Multipole Method (FMM) with BEM formulations in Coustyx results in vastly superior performance. In this presentation as a HyperWorks Alliance Partner, several automotive applications will highlight the computational speed and accuracy of Coustyx predictions.

Composites Material Properties

This was a 2010 Americas HTC Presentation given by Roger Assaker from eXstream. This presentation highlights Multi-Scale Modeling of Reinforced Plastic Parts with Digimat to RADIOSS.

Multi Body Dynamics Simulation and Test Correlation of a Glove Box Mechanism using Motion Solve

This was a 2010 Americas HTC Presentation given by Arun Chickmenahalli from International Automotive Components Group. This presentation describes how IAC with the use of multi-body dynamic (MBD) simulations using MotionSolve software has made it possible to study the system and assess feasibility. At IAC, MotionSolve has been implemented and incorporated into the product development cycle to enhance the design efficiency, reduce cost and lead time.

AcuSolve & RADIOSS Solution on FSI Model

This benchmark demonstrates the ability of AcuSolve to capture the effect of impulse load on a profile submerged in channel flow. A P-FSI simulations is performed using the structural output from RADIOSS.

Integration & Automation of MBS & FEA for Durability Simulation and Post-Processing

DaimlerChrysler increased productivity in suspension simulation by more than 80 percent by integrating multi-body dynamics (MBD) and durability analyses with Altair HyperWorks.<br><br><i><b>Download available to registered Clients only</i></b>

The Use of MBD Modelling Techniques in the Design and Development of a Suspension System

This paper describes the use of Multi-body Dynamics (MBD) modelling techniques in the design and development of a suspension system for a novel autonomous vehicle. The general approach and philosophy is described, whereby MBD techniques are used in conjunction with an independent (parametric) whole vehicle handling simulation. This is supplemented with examples, showing how MotionSolve was used (in tandem with CarSim) to develop the suspension elasto-kinematic geometric properties to meet specific cascaded targets, to optimise a weighing strategy, to predict forces under a variety of quasi-static and dynamic loads, and to estimate response to track inputs.

Motorsport to Automotive - Crossing the thought barrier. Using ChassisSim solve your vehicle dynamics problems quickly.

This webinar will cover how you can use ChassisSim to quickly construct a high fidelity multibody vehicle model and use the features of ChassisSim to get the answers you need quickly for both motor sport and automotive use.

Partner Spotlight: ChassisSim

Danny Nowlan, the Owner and Director of ChassisSim Technologies, discusses his MBD software, ChassisSim, which specializes in high performance racing vehicles.

CarSim, BikeSim & TruckSim Showcase Video

Introductory video to MBD software from Mechanical Simulation.

Tanker Truck Sloshing Simulation Using Bi-directionally Coupled CFD and Multi-Body Dynamics Solvers

In this work, the multi-disciplinary problem arising from fluid sloshing within a partially filled tanker truck undergoing lateral acceleration is investigated through the use of multiphysics coupling between a computational fluid dynamics (CFD) solver and a multi-body dynamics (MBD) solver. This application represents a challenging test case for simulation technology within the design of commercial vehicles and is intended to demonstrate a novel approach in the field of computer aided engineering.

HyperWorks 14.0: Multibody Simulation

The 14.0 release of Altair’s Multi-body solution contains three major capabilities that span across modeling, analysis, post-processing and optimization: - 3D contact - Geometric and material nonlinear finite elements - Advanced Driver and Road For Vehicle Simulation Additionally, the ability to create complex, nonlinear systems to evaluate the dynamic behavior of systems, study vibration isolation, and design control systems, has now been expanded. The next generation of model-based development products (solidThinking Compose, Activate and Embed) will be previewed in this session, explaining how to lead product design with system modeling.

Brake Noise Prediction Using Altair Multi-body Simulation

The level of noise transmitted to the passengers of a vehicle can drastically impact a passenger’s comfort. Brake noise will give the customer an impression of poor product quality and can thus damage the quality image of the company. Within the automotive industry, the study of mode coupling instability by the use of FEM and modal complex analysis is widespread to reduce this phenomenon.

Multi Model Results Overlay

This enhancement allows users to plot and view results for multiple overlaid models in a single window without having to switch between the models (In previous releases, result plots could only be viewed on current model).

mmWave Substrate Lens Antenna for Wire Communications

Wu et. al. [1] proposed designs for both single and multi-beam mmWave circularly polarized substrate lens antennas in 2001. This white paper demonstrates these designs via FEKO modeling.

CFD Automation with AcuConsole and AcuSolve

This was a 2010 Americas HTC Presentation given by Ravi Lanka from Acusim. While showcasing the key features of AcuSolve and AcuConsole, the presentation will focus on AcuConsole’s automation capabilities with industrial applications. The automation procedure is a perfect option for the users to perform design optimization using HyperStudy.

Design of Experiments based optimization and reliability prediction of an Expandable Liner Hanger using HyperStudy

This was an HTC 2011 presentation given by Ganesh Nanaware from Baker Hughes. Development of an expandable liner hanger to meet the demand of higher liner hanging capacity represents an engineering challenge. This presentation summarizes the application of HyperStudy to optimize the liner hanger design to meet a desired hanging capacity and reliability prediction.

Using HyperStudy and MultiMech for Advanced Composite Material Design

The purpose of this webinar is to demonstrate how sensitivity analysis can be used to uncover the “important” features of a composite system, so that material designers can intelligently work to extract (and improve on) the relevant properties. In this webinar we will be using the design exploration techniques found in Altair HyperStudy to perform a multiscale sensitivity analysis on the non-linear behavior of a chopped-fiber composite microstructure (Global Scale) with an embedded nano-silica matrix (Local Scale).

Optimization of automotive weatherstrip seal

This was an HTC 2011 presentation given by Prasanna RamSagar from Cooper Standard. Automotive weatherstrip seals play a major role in determining door closing efforts, wind-noise and water management. Manufacturing variation in the seals or the environment in which they work plays a big role in seals performance. Because of this optimizing automotive weatherstrip seal’s performance involves lot of man power, computational time and engineer’s expertise. The methodology described in this paper uses Altair’s Hyperstudy to include the size and shape variation and uncertainty into evaluation of seals performance. This technique has been illustrated by optimizing a seal gripper design.

Chassis structure optimization for improvement of roll rate characteristics of a heavy truck

This was a 2010 Americas HTC Presentation given by Greg Kiselis from Volvo Truck. Bending and twisting of the chassis structure of a heavy truck can degrade the roll performance of the vehicle as a whole. Various suspension types can load the chassis structure in different manners thus effecting the contribution of chassis stiffness to the overall roll characteristics of the vehicle. In this presentation you will see how a study was performed with MotionView, MotionSolve and HyperStudy to understand the effects of key variables of the chassis structure as affected by different suspension types.

Increasing the Customer Value of Structural Designs Using HyperStudy and Topology Optimization While Considering Manufacturing Constraints

This was a 2010 Americas HTC Presentation given by Steve Reagan from L&L Products. In the demanding environment seen in today's markets, continual innovations driving increasing levels of customer value are key. The use of topology optimization with the inclusion of manufacturing constraints was critical to the achievement seen in this project and was made possible through the close product/process integration available through the HyperWorks tool suite. In this presentation, Dr. Reagan shows how HPC, RADIOSS, HyperStudy, and OptiStruct were employed to drive material cost down while maintaining product performance.

Model Calibration using Altair HyperStudy

This was an Optimization training presentation given by Fatma Kocer at the 2012 Americas HTC. This presentation focuses on Model Calibration using Altair HyperStudy.

Moldex3D, Structural Analysis, and HyperStudy Integrated in HyperWorks Platform

This was a 2012 Americas HTC Presentation given by Dr. Anthony Yang from CoreTech Systems. In recent years, with the increasing variety, complexity, and precision requirement on plastic products, CAE tools have been widely used for solving product design and manufacturing issues. The structural designs or molding process parameters for products can be optimized efficiently through CAE analyses. However, sometimes it is not efficient to find an optimized set of parameters through traditional CAE analyses. A novel integration between Moldex3D and HyperStudy allows for more quick and efficient parameter optimization which will save time, increase product quality, and increase productivity.

Optimization of a Family of Supporting Frames Under Multiple Analysis Constraints Using HyperStudy

This was a 2012 Americas HTC Presentation given by Dr. Yimin Zhan from Van-Rob Kirchhoff Automotive. Numerous valuable engineering experiences have been gained at Van-Rob Kirchhoff to improve the design of automotive structures during the product development process. Conventional design activities need constant information exchange between FEA and design activities, through an iterative process, which leads to increased time and manpower consumption. Efforts to enhance the efficiency of such a process and to reduce the product development cycle become a challenge. This presentation will demonstrate the significant role of HyperStudy that Van-Rob Kirchhoff used in the optimization design of a family of supporting frame assemblies under multiple analysis constraints.

Modeling and Analysis of the Battery Packs and Modules in A123 Systems

This was a 2012 Americas HTC Presentation given by Shawn Zhang & Binshan Ye from A123 Systems. In A123 Systems, CAE/FEA tools are widely used to improve the efficiency of the design on battery packs and modules. A123 engineers utilize Altair’s HyperWork Suite for structural FEA including linear and nonlinear statics analysis, modal frequency and random vibration analysis, as well as nonlinear dynamic analysis such as mechanical shock and drop test analysis.

HUMOS - An FE Model for Advanced Safety and Comfort Assessments

Biomechanics modelling is becoming increasingly accepted as a tool for enhance assessment of vehicle safety, in particular in the field of injury assessment and virtual testing. Firstly, a generic RADIOSS model for safety applications (HUMOS2) is presented and applications are demonstrated. Important tools associated with the scaling, and positioning of the model is also described. Secondly, an innovative model for scaling of human organs (individualization) is presented. The method which employs optimization techniques, identifies critical (optimal) anatomical control points which allow for a best scaled model of the HUMOS2 representing an individual. Finally, some remaining challenges for future human models are discussed and solution paths are described.

The Application of Process Automation and Optimisation in the Rapid Development of New Passenger Vehicles at SAIC Motor

As a relatively young automotive company, SAIC Motor has drawn on the expertise of its UK Technical Centre to help in its objective to bring a new range of vehicles to market in an aggressive time frame. CAE has formed an integral part in doing this and the UK technical centre has worked closely with Altair Product Design amongst others to utilise its Engineers’ skills as well as the Hyperworks suite of software. The paper aims to showcase what has been achieved to date, on the Roewe 550 medium car programme - currently on sale in China - and on another current vehicle programme, where processes have been developed further. Several interesting optimisation examples are highlighted in the development of the body structure as well as some key process improvement methodologies which have been jointly developed between SAIC and Altair to streamline the design process.

Simulating the Suspension Response of a High Performance Sports Car

The use of CAE software tools as part of the design process for mechanical systems in the automotive industry is now commonplace. This paper highlights the use of Altair HyperWorks to assess and then optimize the performance of a McLaren Automotive front suspension system. The tools MotionView and MotionSolve are used to build the model and then carry out initial assessments of kinematics and compliance characteristics. Altair HyperStudy is then used to optimize the position of the geometric hard points and compliant bush rates in order to meet desired suspension targets. The application of this technology to front suspension design enables McLaren Automotive to dramatically reduce development time.

Optimizing Cooling Passages in Turbine Blades

Turbine blades have internal passages that provide cooling during operation in a high temperature engine. The design of the cooling passages is critical to achieve near uniform temperature of the blade during operation. The temperature of the blade is dependent on the thermal properties of the blade material as well as the fluid dynamics of the air circulating in the cooling passages. Computational optimization methods have successfully been applied to design lighter and more efficient structures for many aerospace structures. An extension of these techniques is now applied to guiding the thermal design of a turbine blade by designing the optimal cooling passage layout. Optimization methods will be applied to determine the optimum pattern of the cooling passages and then to optimize the size of the individual cooling passages. The goal is to produce a more thermally efficient turbine blade design that will produce blades with longer lives and better performance.

Optimization Drive Design - A Desktop Engineering Sponsored Report

Optimize every stage of product development with an integrated workflow that democratizes simulation and analysis. In this Desktop Engineering sponsored report Altair's vision for product optimization is analyzed

ATCx - Multi-objective Optimization of a Heat Sink for a LED Device using SC/Tetra and HyperStudy

Presentation from Yuya Ando that was given at ATCx West on June 18, 2014

Reducing Weld Distortion by 93% with HyperStudy

Gestamp Tallent Ltd is a world class designer, developer and manufacturer of cutting edge, chassis structural and suspension products, body in white structures, modules and systems for the automotive industry. Gestamp used the BMW MINI front subframe tower to demonstrate the weld distortion optimisation approach. The tower is particularly susceptible to distortion due to its tall and thin dimensions. The objective of this optimisation was to minimise the distortion of the tower measured by the displacement of the top of the tower as the weld sections cool. In order to further investigate weld removal optimisation they chose HyperStudy.

DeWalt Optimizes Power Tools with HyperWorks

The development of modern electric power tools requires special attention to be simultaneously paid to both the efficiency and user comfort of the tool, as well as the robustness and durability of the devices. For the fulfillment of these two groups of attributes, computer-aided simulations using HyperWorks has become central to the development process of Stanley Black & Decker Deutschland GmbH.

UK ATC 2015: Automated Post Processing of Multimodel Optimisation Data

Presentation by Markus Schemat, BMW Group

Simultaneous Robust and Design Optimization of a Knee Bolster

This paper introduces a practical process to simultaneously optimize the robustness of a design and its performance i.e. finds the plateau rather than the peak. The process is applied to two examples, firstly to a composite cantilever beam and then to the design of an automotive knee bolster system whereby the design is optimized to account for different sized occupants, impact locations, material variation and manufacturing variation.

Weld Distortion Optimisation using HyperStudy

Distortion induced in parts due to the cooling of welds complicates automated manufacturing lines in the automotive industry. The resulting deformation leads to additional investment such as end of line machining to correct affected assemblies. Utilising optimisation software a welding pattern can be found which retains the intended performance of a part while reducing the distortion induced from welding. Weld locations may be optimised alongside welding sequence to allow process requirements to be considered within the early design stage. This leads to high performance, low distortion assemblies which can ultimately be manufactured at the lowest possible cost.

Delivering World Class Chassis Design

This paper details the extensive use of CAE optimisation technology at ThyssenKrupp Automotive Tallent Chassis Ltd (TKA). There are a number of trends in the automotive business that are presenting great challenges, these include severe cost pressures from OEM’s, platform commonisation and reduced vehicle development cycle time. The use of optimisation is critical for TKA to maintain its competitiveness, this paper deals with more advanced concepts of optimisation by extending into the severely non-linear region of analysis types.

Automotive Modal Testing Support and CAE Correlation Using Altair HyperWorks

To derive the natural frequencies and mode shapes of a given structure, the test Engineer has to decide on excitation positions that will efficiently excite all the modes of the structure in the frequency range of interest. Excitation positions are usually decided upon from experience or trial and error methods which can be time consuming and still not capture all of the modes in the selected frequency range. Using Altair HyperStudy and Radioss (bulk), Pre-test CAE analysis has been carried out to identify effective excitation positions before the commencement of modal testing, thereby significantly reducing pre-test lab time.

Achieving Superior Crash Performance for the Souest DX7

Analysis and optimization to improve crash performance while reducing reliance on physical tests.

Using RADIOSS, HyperStudy and MultiMech for Improved Composite Design

The purpose of this webinar is to demonstrate how you can use the composite microstructure analysis tools of MultiMech to enhance the existing functionality of RADIOSS , specifically when dealing with the simulation of complex composite parts.

Development of Reliability Analysis and Multidisciplinary Design Optimization (RAMDO) Software

In manufacturing industry and DoD, developing and producing optimized and reliable products is the primary goal for success of business, reduction of warranty cost, and success of military operations. As the CAD and CAE tools are advancing, the simulation-based design process is often used to obtain an optimum design, prior to prototype development, to reduce the product development cost. However, a design that is deterministically optimized without inclusion of input uncertainty will be most likely only 50% reliable.

Integration between Moldex3D and HyperStudy Improving Part Quality for Injection Molding in the Automotive Industry

In this webinar, we will present step-by-step about how to integrate Moldex3D with HyperStudy to perform the DOE analysis to optimize the injection molding process. Industrial cases will be presented to showcase the advantages of the integrate analysis.

Using HyperStudy to Improve Injury Correlation in Head Drop Simulation

First Technology was able to significantly reduce development time of finite-element dummy models by applying HyperStudy's optimization method to the correlation process.<br><br><i><b>Download available to registered Clients only</i></b>

Random Response & Fatigue Optimization in the Frequency Domain

In this paper, application of frequency based methods for random response and fatigue optimization is demonstrated on an automotive full body system. The process followed uses MotionSolve generated body loads and OptiStruct stress results as input to a CAEfatigue VIBRATION analysis. This process is executed from HyperStudy for optimization and the results produced are then post processed in HyperView. Using the process outlined, it is feasible to achieve considerable weight reduction while maintaining desired fatigue life.

Random Response & Fatigue Optimization in the Frequency Domain

This webinar will show the workflow of frequency based methods for random response and fatigue between MotionSolve, OptiStruct, CAEfatigue VIBRATION, HyperStudy and HyperView. Please note: You will need to login to Altair Connect to view this recording.

CFD and More with Acusolve and HyperWorks

This was a training presentation given at the 2012 Americas HTC. This presentation focuses on the use of HyperWorks tools for CFD applications. Basic topics involve the meshing and set-up of a simple fluid flow application. Advanced topics focus on the set-up, simulation, and post-processing of multi-physics applications.

Composite Modeling with FiberSim

This was a 2012 Americas HTC Composites training presentation given by Shan Nageswaran. This presentation focuses on Zone-based vs. Ply-based HyperWorks composite modeling approach, CATIA - CPD based composite modeling, Fibersim Interface, Conventional shell vs. Continuum shell / solid composite modeling, and optimization and future HyperWorks enhancements. HyperWorks tips for Ply based-PCOMPP and Zone based (PCOMP/PCOMPG) modeling for Multi laminate structures are also covered.

Fluid-Structure Interaction Simulation with AcuSolve

In this webinar, attendees will be exposed to the fluid-structure interaction (FSI) simulation capabilities of AcuSolve, Altair's finite element based CFD solver. Attendees will learn about the different types of FSI simulations that are supported by AcuSolve and how these technologies work in conjunction with other HyperWorks tools to provide a powerful solution for multiphysics applications.<br><br> <i>This is a recording of the webinar that took place on August 8, 2012 </i>

HyperWorks Improves Development Processes at Automotive Consultancy

csi entwicklungstechnik GmbH, a leading engineering service provider for the automotive industry has enhanced its simulation power with Altair‘s HyperWorks Suite. The company consolidated its CAE tools and now uses the large scale of HyperWorks, which offers a solution for almost every application needed in modern product development. csi will apply OptiStruct for optimization tasks, MotionView and MotionSolve for multi-body applications, and HyperMesh for pre-processing tasks. Additionally HyperShape/CATIA will be used for CAD integrated optimization and weight reduction.

Advanced Weld Modeling for Clean Energy Technologies

This was an HTC 2011 presentation given by Wei Zhang from Oak Ridge National Laboratory. This presentation gives a research overview of integrated multi-physics weld modeling at the Oak Ridge National Laboratory. High-quality hexagonal elements are desirable in weld modeling which is highly nonlinear. Example applications of Altair HyperMesh for high-quality meshing of complex geometries containing welds are illustrated.

MotionSolve for Heavy Industry

MotionSolve by Altair delivers a multi-body, integrated solution to analyze and improve mechanical system performance. MotionSolve enables accurate modeling of the challenging complexity of heavy machinery including large operating loads on structural components, controls with hydraulic actuation systems and detailed hydraulic circuit descriptions, tire behavior, tire-soil interaction, and driver behavior.

Workshop25 - Riser VIV

This tutorial shows how to set up a Practical FSI simulation. A flexible Riser is modeled

Introduction to HyperView

Altair HyperView is a complete post-processing and visualization environment for finite element analysis, multi-body system simulation, digital video, and engineering data. HyperView combines advanced animation and XY plotting features with window synching to enhance results visualization.

Advanced Features for External Automotive Aerodynamics Using AcuSolve

Watch this 45-minute webinar to learn more on the use of advanced features for solving “on road” external automotive aerodynamics with Altair’s CFD solver AcuSolve. The webinar will focus on the analysis of external aerodynamics for passenger and racing vehicles while performing turning maneuvers. AcuSolve’s mesh motion capabilities, along with real time cosimulation with Altair’s multi-body dynamics solver, MotionSolve give engineers the ability to better simulate actual road conditions.

Video Overlay Enhancements

Significant improvements have been made to Video Overlay. A clean overlay of a Model and Video/Image can be achieved by providing the properties of the camera used to capture the image or by a multi-point alignment method.

Design Loop with CSC and CCC from Impact Design

Cross Section Creator enriches the functionalities and capabilities of Crash Cad Calculate, provides the possibility of fast and easy extraction of Cross Sections from a mesh model and consequently closes the optimization and design loop. This short tutorial explains how.

Design Optimization of Axles using Inspire and OptiStruct

Use Inspire to form optimization from the packaging space, performance loading and manufacturing constraints to design an axle close to production ready design. The model setup requires careful setting of axle internal component design and oil flow consideration. Since Inspire does not provide weighting for different load cases, the author was able to gain from trial run to determine the balanced load application, mass target and meshing size requirement to obtain realistic design.

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