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Transmission Modeling and Simulation with MapleSim

Maplesoft has developed a MapleSim library of components, transmission sub-assemblies, and complete powertrain examples that show the use of these components in driveline applications. Built with guidance from several transmission manufacturers, this MapleSim library allows you to mix the best of physical models and empirical data to maximize model fidelity, optimize your designs, and improve overall vehicle fuel-efficiency.

Applications of Advanced Composite Simulation and Design Optimization

Usage of fiber reinforced composite material entered an new era when leading aircraft OEMs took an unprecedented step to design and manufacture essentially full composite airframe for commercial airliners. Composite structures offer unmatched design potential as the laminate material properties can be tailored almost continuously throughout the structure. However, this increased design freedom also brings new challenges for the design process and software. Moreover, as a relatively new material, composite behaviors are more complex and less fully understood by design engineers. Therefore, reliable simulation for highly complex events like bird strike and ditching can play an important role in shortening the product design cycle. This paper showcases two area of CAE tools for composite applications. On advanced simulation, bird strike simulation with Altair RADIOSS [1] is demonstrated on an aircraft underbelly fairing. On design optimization, an airplane wing structure is designed using an innovative composite optimization process implemented in Altair OptiStruct [1-3]. OptiStruct has seen increasing adoption among aerospace OEMs, as demonstrated in the Bombardier application process described in this paper.

A Comprehensive Process for Composite Design Optimisation

Composite structures offer unmatched design potential as laminate material properties can be tailored almost continuously throughout the structure. Moreover, composite laminate can be manufactured to fit the ideal shape of a structure for aerodynamic and other performances. However, this increased design freedom also brings new challenges for the design process and software. It is shown in this paper that optimization technology is well suited to exploit the potentials that composite materials offer.

HyperWorks provides flexibility and agility to development processes of Engineering Services Provider Beta Epsilon

Beta Epsilon designs racing cars and offers engineering. Beta Epsilon offers component and vehicle meshing, FEA analysis of metal and composite components, crash test simulation, optimization, and CFD simulation. Beta Epsilon uses HyperMesh, OptiStruct, HyperCrash, RADIOSS, AcuSolve, HyperView, and Virtual Wind Tunnel. With HyperWorks, Beta Epsilon could improve the quality of its products and extend its range of services.

MotionSolve for Automotive

MotionSolve – Altair’s multi-body solution is an integrated solution to analyze and improve mechanical system performance. In the automotive industry, MotionSolve is used to design and evaluate new suspension systems, optimize the ride and handling characteristics of vehicles, assess system durability, simulate for low frequency vibration avoidance, design and optimize steering systems, and validate Mechatronics components.

CoDA Product Datasheet

Component Design Analysis (CoDA) Datasheet from Anaglyph

Designing Composite Components for Automotive

Watch this 45-minute webinar recording to learn the latest advancements in composites design and optimization of carbon fiber composites and mixed material structures in the automotive industry. Capabilities included in Altair HyperWorks as well as third party products available through the Altair Partner Alliance will be illustrated, showing real life examples of application.

Topology Optimisation Used to Achieve Frequency Targets of an Engine Bracket

Topology optimisation technology is becoming increasingly used in the design process of automotive components. This technology can be applied very effectively to simultaneously achieve static compliance and frequency targets for structural designs. The paper provides an industry perspective on how this technology is applied to a production bracket and the important role the designer and engineer play in converting the optimised material layout into a component which can be manufactured. It is demonstrated that the combination of topology optimisation and design knowledge can provide a design solution which could not otherwise have been achieved.

ESAComp supporting the composite design process in the Automotive Industry

With the automotive industry more and more exploring the capabilities of composite materials, engineers face new challenges throughout the design process. For layered composite structures ESAComp is the right software to help you. This webinar will provide an overview on how to use ESAComp to efficiently tackle daily tasks concerning laminate design towards stiffness or strength criteria, structural elements (e.g. panels), data exchange with HyperWorks and integration into a workflow for optimization.

Composites Analysis and Optimization

This webinar explores and demonstrates the comprehensive capabilities of HyperWorks to analyze, design, and optimize composite laminated composite structures.

Delivering Enhanced Workflow for Advanced Sizing of Composite Structures

Challenges of composite structures design will be presented along with how these can be tackled using the ESAComp-HyperWorks integration, which extends existing composite specific post-processing capabilities of HyperWorks.

ESAComp Datasheet

ESAComp Software for composites design data sheet.

Using HyperStudy and MultiMech for Advanced Composite Material Design

The purpose of this webinar is to demonstrate how sensitivity analysis can be used to uncover the “important” features of a composite system, so that material designers can intelligently work to extract (and improve on) the relevant properties. In this webinar we will be using the design exploration techniques found in Altair HyperStudy to perform a multiscale sensitivity analysis on the non-linear behavior of a chopped-fiber composite microstructure (Global Scale) with an embedded nano-silica matrix (Local Scale).

StressCheck Solutions for the Modern Aerospace Industry

StressCheck has become the “Go-To” tool in the aerospace industry for analysis of critical components, sub-assemblies and assemblies in the areas of detailed stress analysis, fracture mechanics, composite materials and many other applications exhibiting challenging detailed linear or non-linear behavior.

Mahindra Two Wheelers Success Story

Two-Wheeler Designer-Manufacturer Cuts New Component Time to Market and Optimizes Component Design with the Altair Partner Alliance

Materials Property Data for Simulation Webinar - release of GRANTA MI:Materials Gateway™

Watch this 45-minutes webinar recording to find out how the new MI:Materials Gateway for HyperMesh application provides access to validated CAE materials models from directly within HyperMesh. See how to get the data you need, fast and error-free. Understand how and why leading engineering enterprises manage their materials information to ensure delivery of traceable, high quality information for simulation. GRANTA MI:Materials Gateway both provides access to this managed proprietary data and to a unique, comprehensive library of reference data on metals, plastics, composites, compiled over the 21 years since Granta’s spin-out from the University of Cambridge.

Using AlphaCell for quick & accurate sound package design in Heavy Industry

AlphaCell is an accurate solution for predicting the vibro-acoustic performances of sound packages including e.g. poro-elastic materials, perforated plates, visco-elastic materials, studded structures with inner filling, composite materials or materials with embedded inclusions.

SwiftComp - Get the right results, right away!

Drawing on cutting-edge university research, SwiftCompâ„¢ provides an efficient yet accurate tool for computational modeling of composite materials and structures. It can be used either independently as a tool for virtual testing of composites or as a plugin to power conventional FEA codes with high-fidelity modeling for composites.

Simultaneous Robust and Design Optimization of a Knee Bolster

This paper introduces a practical process to simultaneously optimize the robustness of a design and its performance i.e. finds the plateau rather than the peak. The process is applied to two examples, firstly to a composite cantilever beam and then to the design of an automotive knee bolster system whereby the design is optimized to account for different sized occupants, impact locations, material variation and manufacturing variation.

Topology Optimisation of an Aerospace Part to be Produced by Additive Layer Manufacturing (ALM)

OptiStruct helped EADS achieve significant weight savings in the design of ALM (additive Layer Manufacturing) components.

HyperForm Sheet Metal Forming Solution Provides Yield Improvement of Wheel Housing and Wheel Arch

Using Altair HyperForm, Mark Auto was able to significantly improve the material utilization for their existing production dies. Mark Auto re-designed two existing dies for wheel arch an wheel housing and was able to dramatically reduce material scrap with minimum rework in their tools while not compromising on component quality.

Data discovery and how to seamlessly search, identify, and move material properties data using Total Materia and HyperMesh

An insightful introduction to Total Materia and its recent integration into Altair’s HyperMesh which allows access to the world’s most comprehensive materials database direct from the HyperMesh environment. This webinar will put data discovery in the context of the workflow and demonstrate how to search, identify and move material properties data seamlessly between Total Materia and the material card.

Euro-Pro Embraces Simulation-Driven Design with Altair HyperWorks

Euro-Pro, maker of Ninja blenders and Shark vacuums, has embraced simulation-driven design to reduce physical tests and improve product performance and durability. HyperWorks solvers (OptiStruct, RADIOSS and AcuSolve) are used across the board via Altair’s HPC cloud infrastructure

UK ATC 2015: How Analysis & Optimisation Help Meet the Time Consstraints in F1

Presentation by Simon Gardner, Sahara Force India

AcuTrace - 2 Way Mixing

AcuTrace has been enhanced to support tracing of spherical particles having finite mass. When exercising this option, the particle velocity is no longer governed solely by the local flow velocity.

ESAComp + HyperWorks Datasheet

This documents outlines the workflow for using ESAComp within the HyperWorks composite design process and provides an overview of ESAComp-HyperWorks interface capabilities.

Applying Optimization Technology to Drive Design of a 100-Meter Composite Wind Turbine Blade

This presentation demonstrates how numerical optimization can be applied using OptiStruct to aid in the design development of a 100-meter composite wind turbine blade.

Implementing CAE into the Design Process for Composite Tennis Racquets at Wilson Sporting Goods

Wilson Labs, the innovation hub at Wilson Sporting Goods, leveraged OptiStruct and Altair ProductDesign for composites finite element analysis to reduce design cycle time and enhance product value.

Balancing Manufacturability and Optimal Structural Performance for Laminate Composites through a Genetic Algorithm

This paper details the application of a specialised genetic algorithm to reduce the mass of a laminated composite wing rib. The genetic algorithm has been customised specifically to optimise the performance of polymer-laminated composites. The technology allows the mass to be minimized by the removal or addition of plies of various discrete orientations whilst satisfying the structural intent of the component. For the rib structure assessed, the structural constraints consist of limits placed on the displacement, stress (i.e. ply failure index) and buckling behaviour.

HyperWorks helps to improve development processes at F.S. Fehrer Automotive GmbH

F.S. Fehrer Automotive GmbH in Kitzingen is using the HyperWorks Suite to develop seat parts, form cushions and complete vehicle interior systems. The engineers use HyperWorks and especially RADIOSS for static and modal analysis. The seat of a vehicle is the direct and closest connection of the passenger with the automobile. Design and seating comfort play an important role in personalizing the vehicle model and convey the feeling of quality to the passenger. In addition, safety and variability are vital aspects for the development of interior parts of a vehicle.

ChassisSim Case Study: Suspension Geometry Design

This case study describes a method to short circuit the suspension geometry design of a vehicle using the motorsport simulation package ChassisSim.

HyperWorks 13.0 Lightweight Design and Composites

Altair is well-known for its expertise in designing lightweight and composites structures. In this webinar some of the new and enhanced features developed in HyperWorks 13.0 for composites modeling and visualization will be presented along with new material laws and failure criteria for laminated composites and polymers. New composites forming functionalities in HyperForm and the HyperMesh drape estimator will also be shown.

Composite Optimisation of a Formula One Front Wing

This paper will show the application of a 3-stage approach to designing the optimum composite structure for a front wing on a Formula One car using Altair OptiStruct 9.0 Continual development of aerodynamic components is normal practice in the world of Formula One and the time taken to respond is paramount if a team is to be competitive.

CFD model for active mixing in large potable water storage tank

This was an HTC 2011 presentation given by Robin Giguere from PAX Water Technologies. PAX Water Technologies has developed and deployed a small submersible mixer with a unique impeller design that homogenizes water temperature and composition in large potable water storage tanks. A comparison of the AcuSolve solutions of active mixing with experimental data at laboratory scale and at full scale will be discussed.

Forming Simulation of Woven Composite Fibers and Its Influence on Crash Performance

The automotive industry, in its constant quest for weight reduction, is increasingly considering composite materials as a substitute for sheet metal components to meet future fuel consumption standards. However, composite forming processes are expensive and difficult to control because of the complexity of the material behavior with fiber and matrix layers or plies and its dependency on many parameters, such as non-linearity of tensile stiffness, effect of shear rate, temperature and friction. Hence, numerical simulation could be a viable approach to predict material behavior during composite forming. The objective of this study is to highlight capabilities of RADIOSS™ to simulate forming simulation of composite plies made from woven fibers, each ply modeled as a layer of woven fibers along two directions of anisotropy, warp and weft. For validation the well-known double dome model published in NUMISHEET’05 proceedings is used. The compared result is the shear angle after stamping that is, the final angle between warp and weft fibers, at several prescribed points on the ply. The variation of this angle has a strong impact on material characteristics which severely deteriorates when a critical value is reached. Hence, a study on crash simulations is performed, after mapping fibers angles from stamping simulation.

ESAComp for Automotive Use Case

ESAComp is software for analysis and design of composites. Its scope ranges from conceptual and preliminary design of layered composite structures to advanced analyses that are applicable to the final verification of a design.

Performance Improvement of Recently Updated RADIOSS FE Dummy Models

This was a 2012 Americas HTC Presentation given by Nishant Balwan from Humanetics. With both versions of full FE dummy model and simplified “express” dummy model being introduced to vehicle design applications, the need to improve dummy models predictability is sought by taking into account of accuracy, cpu cost, and efficiency. The Hybrid-III family dummy models have been updated according to users input and application needs. This paper presents the latest modifications and performance improvement of H305 and H350 dummy models on component level as well as full dummy assembly level.

Significant Weight Reduction by Using Topology Optimization in Volkswagen Design Development

Using Altair’s topology and topography optimization as an integrated part of their design process, Volkswagen is able to reduce mass of engine components by 20% and more

Scania

Scania uses Inspire to speed up its design and development process to produce lighter and more efficient components.

Advanced Design, Analysis and Optimization of Composite Structures

With stricter requirements on performance and weight, in many cases, composite materials are now becoming the natural choice of designers and engineers given their desirable characteristics such as low weight and high strength. Material properties can be tuned so they are directional – stiffer in one direction while compliant in another for example.

Altair HyperXtrude 2015 Brings Extrusion Simulation to the Shop Floor

Extrusion companies today must create a more extensive mix of complex profiles in shorter product-development cycles. At the same time, they seek to reduce production costs. With HyperXtrude 2015, engineers can analyze material flow and heat transfer inside a die during extrusion to validate die designs and thereby reduce or eliminate costly and time-consuming trials. This complimentary 45 minute webinar will help you learn how HyperXtrude 2015 and its intuitive interface can help streamlining your workflow for extrusion die design and manufacturing.

RUAG Space Streamlines Composite Analysis with Improved Data Workflow

RUAG Space combines the power of the Altair HyperWorks Suite with the advanced composite failure analysis methods from ESAComp to improve their efficiency and composite modeling process.

Optimising Vehicle Dynamics for Student Racing with Altair University

You will learn how to use multi-body dynamics (MBD) simulation tools from the Altair HyperWorks CAE suite to improve the design and performance of your student race car. By using Altair’s academic vehicle library, you can adapt suspension models to represent your existing half or full vehicle and make virtual changes to the design in order to improve stability and manoeuvrability.

Designing All-Terrain Vehicle Frames Using Topological Optimization

Upfront concept design optimization on a all terrain vehicle frame resulted in a 9% mass reduction. Using Design of Experiment (DOE) methods, peak accelerations during crash decreased by 22%.

Improving Heating Boiler Acoustics at Viessmann: OptiStruct for Bead Pattern Optimization

Altair OptiStruct can be used to generate and optimize bead patterns for the effective design of sheet metal components. By using OptiStruct’s topography and shape optimization methods, sheet thicknesses can be reduced significantly, leading to both reduced material and a lower overall cost.

Seeing Steel in a New Light

Advanced high-strength steels have emerged as one of the most sophisticated materials available for highly engineered product design.

Optimization: Taking a Different Tack

A slick design and the use of new materials make the Fila sailboat a force to contend with on the competitive boat racing circuit.

MultiMech2014 Release Notes

Latest updates, additions and information about MultiMech2014.

Crash Material Model Parameter Generation and Validation for Ductile Plastics

The Matereality Workgroup Material DatabasePro solution enabled through the Altair Partner Alliance allows Altair HyperWorks users access to browser-based software to build and maintain productivity enhancing material databases on the same platform that they use for product design. The integration of materials data with CAE tools strengthens the material core of their group’s PLM.

FEKO: Electromagnetic Environmental Effects on Aircraft with Composite Materials

FEKO is well-suited for simulations involving anisotropic multi-layer carbon-fiber-reinforced composite materials.

Aerospace Defense Stress Analysis with StressCheck

Over the past 25 years, ESRD has pioneered and developed an advanced FEA numerical simulation technology that is well-suited for detailed stress analysis of complex parts associated with the aerospace defense industry.

Gasoline engine development using LOGEengine

LOGEengine is an integrated simulation method for the prediction and optimization of engine in-cylinder performance parameters and studies of fuel effects on exhaust emissions. It contains a stochastic reactor model for 0D modelling (0d-SRM) with local effects in gas-phase space, direct fuel injection, temperature and species concentrations as random variables, detailed chemical kinetics, prediction of engine exhaust emissions (Soot, NOx, uHC), turbulence consideration via mixing modeling and self-calibration. LOGEengine can also model soot formation for diesel engines using detailed kinetic soot models, with gas phase chemistry, soot particle inception, condensation, coagulation, surface growth and oxidation. It can run equivalence ratio - Temperature (f-T ) diagnostics maps for analysis of regimes of emission formation in diesel engines using zero-dimensional methods with low CPU cost. It analyses local inhomogeneities in gas-phase space for species concentration and temperature due to mixing, fuel injection and heat transfer to cylinder walls, and their influence on soot and NOx formation from different fuels and in individual combustion cycles.

ATCx - Inspire 2014 Overview

Presentation of "Inspire 2014 Overview." This was given by Russell Vernon, Application Engineer, solidThinking, at ATCx West on June 18, 2014.

Multiscale Design Systems (MDS) for the Composites Industry

Unlike competing multiscale products, MDS is based on the scale-separation-free stochastic reduced order multiscale method, resulting in unmatched combination of practicality, mathematical rigor, verifiability and versatility.

Composite Modeling with FiberSim

This was a 2012 Americas HTC Composites training presentation given by Shan Nageswaran. This presentation focuses on Zone-based vs. Ply-based HyperWorks composite modeling approach, CATIA - CPD based composite modeling, Fibersim Interface, Conventional shell vs. Continuum shell / solid composite modeling, and optimization and future HyperWorks enhancements. HyperWorks tips for Ply based-PCOMPP and Zone based (PCOMP/PCOMPG) modeling for Multi laminate structures are also covered.

Partner Spotlight: MultiMechanics

Interview with Leandro Castro, Founder of MultiMechanics, and the APA Team about composites software, MultiMech.

SwiftComp MicroMechanics and Altair Partner Alliance Brochure

Brochure containing valuable information about the composites software and its relationship with the APA.

ESAComp Showcase Video

2 minute video introduction to composites software, ESAComp, from Componeering

MultiMechanics Showcase Video

2 minute video introduction to MultiMech for Composites Modeling & Analysis.

Bird strike on an aeroplane underbelly fairing

What is the DIGIMAT advantage for composites?

Progressive Failure Analysis on Aircraft Door Surround During Ground Service Equipment Impact

Digimat helps address the changes coming along with the replacement of metallic structures with composite structures.

Design and optimization of a high performance C-Class catamaran with HyperWorks

Reprint of the article published on composite solutions magazine 2/2016.

KTex Family Top Use Cases

Presentation introducing a few of the top use cases for the composites software, KTex Family.

Composite Plate Optimization with Practical Design Constraints

Composite free size optimization has the potential to generate weight savings and performance improvements for many applications of composite structures. Key to realizing such improvements is practical application of design and manufacturing constraints in the optimization model.

HyperWorks at Changchun Railway Vehicle Co., Ltd.: Accelerating Design and Analysis of High-Speed Railcars

Asia's largest railway vehicle manufacturer, Changchun Railway Vehicle Co., Ltd. (CRC), was looking for ways to increase development efficiency through streamlined CAE processes. By implementing HyperWorks, Altair's engineering framework for product design, CRC was able to reduce modeling cycle time by up to 50 percent. In addition, simulations were more accurate as a result of better model quality.

PBS Professional at Toulouse Genopole

The Toulouse Midi-Pyrénées Genopole, a research program set up in 1999 in southern France by the French Minister of Research, is part of the massive French research initiative known as the National Genopole Network. The genopole name is metaphoric. It brings to mind a magnetic pole that attracts researchers and entrepreneurs to the potential of genomic research. And it is working: the initiative has drawn together, at seven locations across France, a symbiotic mix of public laboratories, biotech companies, and educational institutions. The genopoles stimulate genomics research and may provide an incubator for biotech enterprises.

The Use of MBD Modelling Techniques in the Design and Development of a Suspension System

This paper describes the use of Multi-body Dynamics (MBD) modelling techniques in the design and development of a suspension system for a novel autonomous vehicle. The general approach and philosophy is described, whereby MBD techniques are used in conjunction with an independent (parametric) whole vehicle handling simulation. This is supplemented with examples, showing how MotionSolve was used (in tandem with CarSim) to develop the suspension elasto-kinematic geometric properties to meet specific cascaded targets, to optimise a weighing strategy, to predict forces under a variety of quasi-static and dynamic loads, and to estimate response to track inputs.

Introduction to ChassisSim

Learn about the multi body vehicle dynamics offerings available through ChassisSim.

Introduction to CAEfatigue VIBRATION: Random Response + Fatigue in the Frequency Domain

Frequency domain analysis is the method of choice for dynamic analysts and CAEfatigue VIBRATION will act like a turbo charger for such methods. This makes it a valuable new tool for durability estimates on large automotive systems and fatigue life calculations for aerospace systems where mixed random and deterministic loads are specified.

Climbing the Winner’s Podium with HyperWorks

HyperWorks allows for the option to increase the stiffness of the wheel shell through the use of OptiStruct. By applying HyperWorks to their composite design and development process the team was able to increase the stiffness of the chosen components by 10 percent while learning how to do a structural layout of carbon fiber composites.

How does a playing field get into the stadium? DSHplus, solidThinking Activate and FMI help!

As in real life with hardware, models of hydraulics and control can be delivered by different suppliers, and have to be put together for a system simulation. This webinar illustrates coupling, through the FMI standard, between hydraulics system simulation in DSHplus and control system design & simulation in solidThinking Activate. Please note: You will need to login to Altair Connect to view this recording.

Vehicle Durability Workshop

This was a training presentation given by Keshav Sundaresh at the 2012 Americas HTC. This presentation covers how industries are currently applying CAE to analyze vehicle durability, how different groups coordinate their efforts to assess the fatigue life of components, and how Altair HyperWorks can help you with virtual durability analysis.

Topology Optimization of PMH Structures

This was an HTC 2011 presentation given by Vasant Pednekar from Lanxess Corporation. Design time, a major component of product design, is vastly reduced by application of computational FEA. However, optimizing a product for light weight design while conforming to its structural requirements in shortest possible time is always a Herculean task. This presentation highlights how the application of Optistruct methods in different stages of product design yields unorthodox design patterns pertaining to load cases analyzed leading to efficient design in lesser time.

A Multifunctional Aerospace Smart Skin Emerges from Computational Models and Physical Experiments

The capability to assess the current or future state of the health of an aircraft to improve safety, availability, and reliability while reducing maintenance costs has been a continuous goal for decades. Many companies, government agencies, and academic institutions have become interested in Integrated Vehicle Health Management (IVHM) and a growing effort of research into “smart” vehicle sensing systems has emerged. Methods to detect damage to aircraft materials and structures have historically relied on visual inspection during pre-flight or post-flight operations by flight and ground crews. More quantitative non-destructive investigations with various instruments and sensors have traditionally been performed when the aircraft is out of operational service during major scheduled maintenance. Through the use of reliable sensors coupled with data monitoring, data mining, and data analysis techniques, the health state of a vehicle can be detected in-situ.

Application of Optimisation Tools to the Design of Advanced Carbon Fibre Bicycle: FACTOR 001

FACTOR 001 is the result of a creative project by BERU f1systems to explore the transfer of design approaches, technology and materials from Formula One to a groundbreaking training bicycle. The design brief did not require the bicycle to comply with existing technical regulations, which resulted in great freedom during the design process. This paper details how OptiStruct Optimisation tools were used to help generate efficient lightweight solutions for the design of complex carbon fibre components. Free-size optimisation was used to generate laminate boundaries, ply thicknesses and fibre directions, which met stress and displacement requirements. Physical testing carried out on manufactured parts highlighted the accuracy of the FE models and demonstrated the advantages of incorporating OptiStruct Optimisation tools in the design process.

Targeting Composite Wing Performance – Optimising the Composite Lay-Up Design

This paper shows how Altair OptiStruct, part of the HyperWorks suite, is used to provide a complete solution when designing with laminated composites, taking the design through concept stages to producing the final ply lay-up sequence. The technology is applied to the design of a laminated wing cover to produce a mass optimised design which meets the requested structural targets.

Risk Analysis of Tubing Design: Integrating DOE and Stochastic Study into Design Optimization

This was a 2010 Americas HTC Presentation given by Guijun Deng from Baker Hughes. In this presentation, a new design approach is presented: risk analysis of tubing design through integrating design of experiment (DOE) and stochastic study into design optimization. Application of the new approach using Altair HyperStudy will be illustrated by a design example involving a tubing design for a high pressure/ high temperature well, where both material properties and geometry are treated as randomized design variables. This process avoids over-conservative design and, therefore, excessive cost.

Step Change in Design: Exploring Sixty Stent Design Variations Over Night

Traditionally, computer analysis has been used to verify the structural performance of a proposed stent design. The stent deployment process consists of multiple stages (e.g. crimping, springback, expansion etc.) which is highly non-linear inducing material plasticity and load transfer via component contact. A single structural verification assessment would require a couple of days to compute on a PC. This paper investigates how recent developments in Computer Aided Engineering (CAE) and computer hardware combine to facilitate the rapid exploration of many stent design variations. It is demonstrated that by utilising these technologies, over sixty stent design variables can be assessed overnight provides valuable design sensitivity information and an optimum stent geometry configuration. On an example baseline geometry considered the radial stiffness was significantly enhanced with an improvement in structural performance. This represents a step change in the CAE assessment of a stent design.

RUAG Space

Weight reduction is a decisive factor in the space industry, since the lighter a satellite is, the less it costs to send it into space. Since 2013, RUAG Space has been conducting intensive research and development work to investigate how to ‘print’ its components using an Additive Manufacturing (AM) process. The goal of the engineers was to take full advantage of the design freedom AM offers and to create an aluminum component that would be significantly stiffer while at the same time lighter than the original design. In addition, RUAG’s engineers also wanted to cut down design and development time to get results and the final component faster.

Stamping Process Integration of Composites in Crash Analysis

This was a 2013 European ATC presentation given by Cécile DEMAIN from Solvay Engineering Plastics. Thermoplastic composites (TPC) developed by Solvay Engineering plastics are composites based on polyamide 6 or 6.6 as a matrix and can be reinforced with glass fibers or carbon fibers. The two main interests vs. TPC. thermosetting composites are cycle time and recyclability. The development of TPC PA66 or short fiber hybrid structures / TPC PA66 is today's challenge.

Development of a Wingbox Rib for a Passenger Jet Aircraft using Design Optimization and Constrained to Traditional Design and Manufacture Requirements

The application of optimization technology is becoming increasingly widespread throughout the aviation industry, exploiting the potential to design lighter aircraft. This paper details the application of optimization techniques to reduce the mass of an aircraft wing component when optimization is used at the design initiation stage of the process. Altair OptiStruct provides an optimization toolkit to determine the most efficient load path for various constraints, then allow the designers to size the components based on the enveloping load cases. Applying this optimization technology into Bombardier existing design process enabled a saving of approximately 10% on the mass of the component.

Optimisation Techniques Leading the Development of a Steering Wheel

The early application of structural optimisation in the design of automotive components streamlines the design process and at the same time significantly increases the potential of the final design achieving maximum performance. This paper details the use of optimisation techniques during the development of a steering wheel, to generate an optimised design for cross attribute performance. This was completed in the Altair HyperWorks environment as Altair HyperMesh combined with Altair OptiStruct enables the creation of a parametric model with a multitude of design variables (i.e. size, shape, displacement, stress and frequency) in order to satisfy NVH, manufacturability, durability and crash targets.

Introduction to KTex Family by CEDREM

KTex Family is a set of tools dedicated to composite materials to represent them precisely at the scale of the yarns and take into account the impact of manufacturing processes on their mechanical properties.

Heavy Duty: The Unique Thermodynamics of Heavy Vehicles

The heavy vehicle class — trucks, tractor-trailers, construction equipment, agriculture vehicles, etc. — is perhaps the “hardest working class in the business,” to borrow an expression. Not surprisingly, this class of vehicle presents some unique thermal management issues, distinguishing them from typical automobiles and presenting some distinct challenges when it comes to heat transfer modeling.

Structural Component Design Optimization for Additive Manufacture

Additive manufacturing (AM) technology enables the possibility of realizing highly efficient, optimized structural components with configurations not achievable using conventional manufacturing methods. The Altair and Solid Thinking toolsets provide advanced capabilities to design structural topologies to minimize weight and maximize other performance criteria. However, conventional manufacturing processes require application of design constraints, such as directional access for machining, in the optimization that limit the structural efficiency of the resulting design. AM can remove many of these constraints to allow for more efficient configurations under the applied loading conditions. Case studies show the potential to reduce weight up to 30% for components with applied bending and torsional loads by allowing increased complexity configurations that could only be manufactured additively.

Select Materials

This demo will show how to use the material database in HyperXtrude 2015 to select a material for analysis.

Design Optimization of Axles using Inspire and OptiStruct

Use Inspire to form optimization from the packaging space, performance loading and manufacturing constraints to design an axle close to production ready design. The model setup requires careful setting of axle internal component design and oil flow consideration. Since Inspire does not provide weighting for different load cases, the author was able to gain from trial run to determine the balanced load application, mass target and meshing size requirement to obtain realistic design.

Fully automated in a single process: Optimization and manufacturing of CFRP components

Use of HyperWorks and adapted threestep optimization process for Composite materials integrated in the production process Benefits:<ul><li>process suitable for large volume series</li><li>flexibility in production</li><li>short learning curve for users</li><li>light and yet stiff components </li></ul>

Partner Spotlight: Seac02

Matteo Gualano, the COO of Seac02, discusses augmented reality simulation and rendering software, LinceoVR, available through the Altair Partner Alliance.

Patran to HyperMesh Conversion Self Paced Course

The purpose of this self paced course is to help Patran users in their conversion to HyperMesh. Included in the course are examples to help users get acquainted with HyperMesh and the way that it interacts with the models. Most sections will use the See It, Try It, Do It methodology to cover the concepts. See It allows you to watch a video demonstration of the new feature. Try It allows you to go through an interactive video which will guide you through using the new feature. Do It consists of a written exercise and model that can be opened in HyperMesh which allows you to perform the exercise on your own. Some sections will also contain interactive guides to provide a detailed description of the different options contained within a panel or browser. The sections can be completed in any order, or simply complete the ones that answer your questions.

Workshop22 - Modeling of Fan Component in AcuSolve

This tutorial shows how to use the fan component in AcuSolve

Concept Design Optimization of Automotive Components

ArvinMeritor succesfully applied topology and topography optimization to various automotive components.

Design-Optimization of a Curved Layered Composite Panel Using Efficient Laminate Parameterization

In this paper, presented at the 2016 SAMPE Long Beach Conference, an aircraft door surround model is optimized with respect to the objectives and constraints typical for this type of component using HyperStudy and ESAComp.

HyperWorks 14.0 Webinar: Computational Fluid Dynamics

Whether you’re an analyst performing CFD modeling every day, or an engineer with a need to understand the impact a CFD analysis will have on a proposed design, HyperWorks offers a complete suite of tools for both the expert and novice users. From detailed component analysis to full systems performance, HyperWorks is your solution for problems ranging from 100,000 to 1,000,000,000 elements in size with parallel scalable solvers and robust pre and post processing software. In this webianr, you will learn about the new features available in Altair's flagship CFD solver, AcuSolve, as well as what's new in HyperWorks for CFD pre and post processing.

Streamlining the Development of Glass Fiber Composite Products - CONVERSE + HyperWorks at Valeo China

Valeo was able to cover a broad range of simulation tasks for model preparation of glass fiber polymer composite parts by applying CONVERSE by PART Engineering alongside HyperWorks.

RadTherm + AcuSolve: Customer Validation of Thermoelectric HVAC in Light Duty Vehicles

Ford Motor Company validates the application of RadTherm and AcuSolve for thermoelectric HVAC in light-duty vehicles.

Partner Spotlight: ChassisSim

Danny Nowlan, the Owner and Director of ChassisSim Technologies, discusses his MBD software, ChassisSim, which specializes in high performance racing vehicles.

High Fidelity Vehicle Simulations Using MotionSolve-FTire and ChassisSim

Learn more about how you can leverage two of our leading multi-body simulation partners: cosin scientific software and ChassisSim Technologies for accurately performing vehicle simulations.

New Methods for Assesing the Durability of Adhesive Bonds Introduced in nCode DesignLife

Methods for assessing the durability of adhesive bonds in lightweight vehicle structures available in version 8 of nCode.

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