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Finite Element Modeling and Testing of Aerospace Seats under Crash Conditions

This was a 2012 Americas HTC Presentation given by Benjamin Walke from Embry-Riddle Aeronautical University. In an effort to enhance and supplement structural testing methods, specifically crash analysis, a simplified yet accurate FEA modeling method is developed to better understand a design performance during physical testing. A critical area of performance is crash test analysis. The modeling method was based upon crash conditions referenced from FAR 25.562 as well as physical test methods for crash analysis. The crash modeling utilizes HyperMesh, HyperCrash, and LS-DYNA so as to offer insight into structural performance.

Achieving Superior Crash Performance for the Souest DX7

Analysis and optimization to improve crash performance while reducing reliance on physical tests.

Benchmark Study: Optimizing High Fidelity Crash & Safety Simulation Performance

Cray, Intel and Altair have collaborated to analyze crash and safety simulation performance that provides engineers the power, speed and accuracy needed for their design analysis.

Harita Seating Standardizes on Altair Suite of HyperWorks for all CAE Applications

HYperWorks used by leading Indian manufacturer of seating systems Harita, for homologation testing, regulations and crash analysis for all commercial vehicle seats, bus passenger seats and tractor & off-road seats

HyperCrash 2017 Brochure

Altair HyperCrash is a highly tuned pre-processing technology specifically designed to automate the creation of high-fidelity models for crash analysis and safety evaluation. Through a comprehensive and procedure-oriented toolset, HyperCrash improves and simplifies the complex problems of creating a quality crash model.

Safety System Simulation with MADYMO-RADIOSS

The Webinar will outline how engineers can combine the best of both worlds in a single co-simulation environment and gain considerable time saving in vehicle developments. The Radioss-MADYMO coupling solution enables engineers to use the same MADYMO dummy and restraint models in occupant safety analysis as well as in the RADIOSS structural analysis. This removes the need to create intermediate FE models of the restraint system, which reduces development time and provides higher confidence in simulation results.

HyperWorks for Crash: Simulation with RADIOSS

Erwan Mestres (Business Development Director) is presenting a comprehensive overview of Altair's crash solution RADIOSS, touching on basics, model setup, safety models (such as dummies and barriers), and also analysis speed-up with e.g. scaling or sub-modelling.

Introduction to HyperCrash

HyperCrash is a robust pre-processing environment specifically designed to automate the creation of high-fidelity models for crash analysis and safety evaluation. Developed in cooperation with the industry's leading manufacturers, HyperCrash increases departmental efficiency and results accuracy through process driven workflows and automated model checking and correction.

Using HyperStudy to Improve Injury Correlation in Head Drop Simulation

First Technology was able to significantly reduce development time of finite-element dummy models by applying HyperStudy's optimization method to the correlation process.<br><br><i><b>Download available to registered Clients only</i></b>

Validation Ensures Trains Are on Track to Meet European Safety Standards

Numerical simulation aids in the design of passive safety systems to minimize passenger injury during railway accidents.

Sharma & Associates

Sharma & Associates (SA), a Chicago-based consulting firm that is focused on providing engineering solutions to the railroad industry, led the effort. Since 1995, SA have delivered safe, effective and efficient solutions to its customers, which include the Federal Railroad Administration (FRA), the Association of American Railroads (AAR), railroads and transit agencies, rail car builders and rail car component manufacturers. The objective of the Altair ProductDesign team effort was to develop an ‘Engineer Protection System (EPS)’ that can protect train crew in frontal collisions (a common mode of train collision) from secondary impact injuries.

MapleSim to VisSim

Rapid physical modeling, analysis and model deployment to VisSim.

Crashworthiness Workshop

This was a 2012 Americas HTC Crashworthiness training presentation. This presentation focuses on the use of HyperWorks tools for Automotive Crash applications. It will also discuss the interface of TeamCenter-HyperMesh integration for batchmeshing and setting up the model in HyperCrash for Analysis.

RD-2050 Random Response Analysis of a Flat Plate

Interactive Tutorial demonstrating how to set up the random response analysis for the existing frequency response analysis model.

Increase the efficiency of your product development by combining Finite Element (RADIOSS) and Macro Element (Crash Cad Calculate) methods

During the webinar, the potential of combining the well known FE environment with the Macro Element Method will be presented. A common use case showing complementation of RADIOSS and ME solvers will illustrate how such a combination can increase the efficiency of product development.

Railcar Manufacturer Speeds Design Modifications with HyperWorks

American Railcar Industries, headquartered in St. Charles, Mo., designs and manufactures commercial railroad cars, producing every part of the car above the wheels. Customers use the company’s railcars to transport all sorts of liquid and solid raw materials, including oil, coal, cement, sand, grain and other substances. Their designs include boxcars, gondolas and hoppers, among other styles.

Simulation: The Connection between Speed and Safety in Racing

Chassis manufacturer relies on simulation and optimization to develop the fastest – and safest – race cars on today’s circuits.<br><br> By Luca Pignacca<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

UK ATC 2015: Dynamic Explicit Analysis & Assessment of a Ships Steering Gear

Presentation by David Hunt, Assystem

Using HyperWorks to Develop Human Body Models for Vehicle Crash Simulation

Wake Forest Baptist Medical Center is a leading research university in biomedical sciences and bioengineering that provides students and faculty with outstanding opportunities for personal and professional growth.

Anadolu Isuzu Increases Truck Safety with HyperWorks Products

Safety Engineer Caner Kara is talking about their usage of Altair products in the design process of trucks and buses at Anadolu Isuzu.

Development Time Reduction at Stadler Rail

Dr. Alois Starlinger is talking about how Altair products made an impact in shortening development time at Stadler Rail.

Tesla Optimizes CAE - Desktop Engineering Reprint

Automating CAE connectors creation in HyperMesh and utilizing HyperStudy for pedestrian impact simulation helped optimize Tesla’s design cycle and get better crash and safety performance.

RADIOSS Case Study with PSA Peugeot Citroën and Bull

PSA Peugeot Citroën collaborated with Altair, Bull, PRACE and others to perform a study of automotive crash rupture simulations, investigating ways to improve material failure criteria and better predict cracks.

HyperWorks 12.0 Rollout Webinar Series Crash Modeling and Analysis (HyperCrash)

Using HyperWorks to Generate Electrically Large Surface Meshes for Radar Cross Section or Antenna Placement Simulation

Radar Cross Section (RCS) and installed antenna placement are important parameters for aircraft designs. RCS is a measure of how detectable an object, such as an aircraft, is with radar. A large RCS indicates that an object, such as a jet aircraft, is easily detected.<br><br> SELEX Galileo used HyperWorks to generate arbitrarily large surface meshes, with defined electrical properties at the element level, for use with electromagnetic (EM) solvers to calculate either RCS of an aircraft or to determine where to place an antenna for optimum performance.<br><br> For this case study a fast-jet aircraft with approximately 100 million mesh elements was assessed for radar tracking and avoidance capabilities.


<b>A Safer Landing with Water Impact Analysis</b><br><br> Using Altair’s own HyperWorks virtual simulation suite, Altair ProductDesign built an accurate finite element model of the module from CAD data supplied by NASA, as well as a section of water and air which matched the conditions from the lake used during the physical tests. The effect on the module’s structure during impact was simulated to gauge how well the results correlated with the physical tests. The results showed excellent correlation between the simulation and physical tests, identifying areas where the model, input parameters and meshing methods could be improved to give a more accurate prediction of the event.

RD-2030 Modal Transient Dynamic Analysis of a Bracket

Interactive Tutorial demonstrating how to perform modal transient dynamic analysis using RADIOSS.

HyperWorks Improves Development Processes in Automotive Industry

In 2008 PWO Germany (Progress-Werk Oberkirch AG) had to develop and produce a new steel made automotive cross car beam (CCB) for the dash board of a new car. PWO received the CAD model, the design space definition and other pre-defined standards of the component from the customer and developed and produced the fitting cross beam based on this information. PWO used the HyperWorks Suite to develop the component. HyperMesh was used to transfer the CAD model into a FEA model, which was then used to run dedicated analysis and simulation tasks. To fulfill the requirements for crash and modal analysis, the company used OptiStruct to optimize the component, RADIOSS and other external solver to run the calculations and HyperView for the post processing. HyperForm was used to check the production feasibility of the individual components and for metal forming simulation tasks. It was important for PWO to have a software suite available that could cover all simulation tasks within one graphical user interface and licensing system.

RUAG Space Streamlines Composite Analysis with Improved Data Workflow

RUAG Space combines the power of the Altair HyperWorks Suite with the advanced composite failure analysis methods from ESAComp to improve their efficiency and composite modeling process.

Success Story: OHB System AG

HyperWorks and the Altair Partner Alliance Streamline Development Process of Optical Satellite Components at OHB System AG.

HyperWorks improves development processes at PSA Peugeot Citroën

<b>Challenge:</b> Define new process that includes accurate component data<br> <b>Altair Solution:</b> Use HyperForm and RADIOSS in development process<br> <b>Benefits:</b> <ul><li>Reduce Development Time <li>Accelerate Innovation <li>Improve Quality and Robustness</ul>

Bird Strike Modeling Using RADIOSS

This was an HTC 2011 presentation given by Andrea Milanese from Politecnico di Milano. In this paper, pros and cons of various approaches to bird modeling are assessed. In particular, finite element and SPH bird models are validate against data available in the literature and evidence collected in tests carried out at the LaST Crash Lab using PermaGel projectiles.

Multiscale Designer 2017 Brochure

Multiscale Designer is an efficient tool for development and simulation of multiscale material models of continuous, woven, and/or chopped fiber composites, honeycomb cores, reinforced concrete, soil, bones, and various other heterogeneous materials. Applications include multiscale material modeling for design, ultimate failure, statisticalbased material allowables, fatigue, fracture, impact, crash, environmental degradation, and multiphysics simulations and provides plugins to commercial FEA solvers; Optistruct, RADIOSS, LS-DYNA, and Abaqus.

Introduction to HyperMesh

Altair HyperMesh is a high-performance finite element pre-processor to prepare even the largest models, starting from import of CAD geometry to exporting an analysis run for various disciplines.

RD-2010 Modal Frequency Response Analysis of a Flat Plate

Interactive Tutorial demonstrating how to import an existing FE model, apply boundary conditions, and perform a modal frequency response analysis on a flat plate.

RD-2000 Direct Frequency Repsonse Analysis of a Flat Plate

Interactive Tutorial demonstrating how to import an existing FE model, apply boundary conditions, and perform a finite element analysis on a flat plate.

Numerical Methods in FEKO

FEKO offers a wide spectrum of numerical methods and hybridizations, each suitable to a specific range of applications. Hybridization of numerical methods allows large and complex EM problems to be solved.

Advance Electromangnetic Simulations and their Applications in Oil & Gas Industry

Advances in computational electromagnetic tools have made electromagnetic (EM) simulations possible for various applications. Now numerical simulations can be performed to evaluate the effects of antenna design, placement, radiation hazard, EMC/EMI, etc. for wide ranging industry applications. Numerical approaches that include full wave techniques such as Method of Moments (MoM), Multilevel Fast Multipole Method (MLFMM) and asymptotic techniques such as Physical Optics (PO) and Uniform Theory of Diffraction (UTD) are being utilized to solve many challenging problems that were not possible in the past.

HyperWorks provides flexibility and agility to development processes of Engineering Services Provider Beta Epsilon

Beta Epsilon designs racing cars and offers engineering. Beta Epsilon offers component and vehicle meshing, FEA analysis of metal and composite components, crash test simulation, optimization, and CFD simulation. Beta Epsilon uses HyperMesh, OptiStruct, HyperCrash, RADIOSS, AcuSolve, HyperView, and Virtual Wind Tunnel. With HyperWorks, Beta Epsilon could improve the quality of its products and extend its range of services.

Intel Solution Brief: Maximize Performance and Scalability of RADIOSS on Intel® Xeon® Processor E7 v2 Family-Based Platforms

This paper summarizes the findings of a benchmark study with RADIOSS and Intel® Xeon® processors. In the study, Altair benchmarked RADIOSS using a modified crash simulation model on a single-node platform -- RADIOSS was able to easily take advantage of all 60 cores, running the workload 2.75X faster than on a comparable 24-core platform.

Webinar: Optimizing High-Fidelity Crash & Safety Simulation Performance

Altair and Cray experts discuss results of a crash simulation study using RADIOSS running on a Cray® XC40™ system with 16,000+ cores (as discussed in a recent benchmark paper) – and will present two new examples to illustrate RADIOSS performance for very large models.

Optimisation Techniques Leading the Development of a Steering Wheel

The early application of structural optimisation in the design of automotive components streamlines the design process and at the same time significantly increases the potential of the final design achieving maximum performance. This paper details the use of optimisation techniques during the development of a steering wheel, to generate an optimised design for cross attribute performance. This was completed in the Altair HyperWorks environment as Altair HyperMesh combined with Altair OptiStruct enables the creation of a parametric model with a multitude of design variables (i.e. size, shape, displacement, stress and frequency) in order to satisfy NVH, manufacturability, durability and crash targets.

An Automated Head Impact Process Setup for Automobile Instrument Panel (IP) Application

FMVSS 201 procedure originally rolled out in 1968 by Federal Motor Vehicle Safety Administration to protect the automobile occupants from fatal injury during the crash. Since the beginning of the law, the automobile interior safety has become considerably more challenging for manufacturer to meet FMVSS 201 standard criteria. During the course of instrument panels (IP) development, engineers are heavily relied on computer simulation to optimize the design for a more robust design. Based on FMVSS 201, there are an infinite number of target points on the instrument panels that must be tested for head impact performance. Therefore, this becomes not only costly but it is impossible for the manufacturer to test all possible target points using the current conventional process.

HyperWorks for Crash: Model Preparation and Evaluation

This webinar will introduce the latest crash and safety capabilities in HyperWorks 14.0, working with RADIOSS, LS-DYNA and PAM-CRASH. It also reviews other powerful tools and recommended processes available in Altair’s pre- and post-processing software.

HyperWorks 2017: Model Build & Assembly

This webinar will demonstrate the entire workflow while including latest enhancements, such as the introduction of multi-pane views to accommodate the newly added part set and configuration browsers. The entirely new Part Library serves as a centralized library for parts currently being worked on, while offering various levels of version controls.

Developing an Injury Threshold for Human Brain Concussion

Directed by Dr. King Yang, Professor of Bioengineering, the Department’s Bioengineering Center is a leading laboratory focused on research into impact trauma, low back pain, and sports injury biomechanics. For the development of complete understanding of injury mechanisms for mild traumatic brain injury or concussions in order to prevent or mitigate injury occurrence, Altair HyperMesh helped establish a meaningful injury criterion through the use of field concussion data and finite element modeling of the head.

Multibody Analysis of a Vending Machine

This was a 2013 European ATC presentation given by Dr. Marco Morone from Altran. It was performed a MB analysis of a vending machine. The aim of analysis was to analyze and optimize a cam in order to reduce the friction a acceleration peaks. A rigid MB model in Motion view was generated with contacts. From model results were optimized the cam profile was improved.

Innovative Solutions for Bird Strike, Ditching and Impact

Learn about how RADIOSS can be used to model aerospace impact events including bird strike and ditching. Explore different modeling techniques and examples.

Subros Leverages Altair HyperWorks® to Build Optimized Product Designs While Reducing 60% Simulation Time and 40% Prototyping Costs

Subros is the leading manufacturer of thermal products for automotive applications in India and operates in technical collaboration with Denso. Being a major supplier of AC units to the predominant automotive segments and all classes of vehicles produced by global players in the country, it is very important for Subros to honor deadlines of product delivery with agreed benchmarks of quality. The Subros team has used Altair solutions such HyperMesh for FE modeling, RADIOSS and OptiStruct for structural analysis, AcuSolve for flow analysis, and solidThinking Inspire for Modal Analysis

Van-Rob Expands the Scope of Its Projects, Saves Time and Money, Using Altair Partner Alliance Software in Designing Automotive Assemblies

Van-Rob, a tier-one automotive supplier headquartered in Aurora, Ontario, designs and manufactures metal stampings, modular welded assemblies, structural welded assemblies, and mechanical assemblies. Van-Rob needed upgraded its durability and fatigue technology to satisfy customer demand, but infrequent use made it difficult to justify cost. Altair’s APA licensing model allowed Van-Rob to use nCode DesignLife for durability analysis without needing to spend resources on additional licensing.

TK Mattingly Discusses Water Landing Simulation of the NASA Orion Crew Module

T.K. Mattingly, former Apollo Astronaut and Director of Space Enterprise for Systems Planing and Analysis, reveals how he worked with Altair ProductDesign to simulate the water landing of the NASA Orion Crew Module.

HyperWorks Virtual Wind Tunnel on Cray: Benchmarks and Recommended Configurations

With Altair’s HyperWorks Virtual Wind Tunnel running on Cray XC30 or CS300 systems, manufacturers of all sizes can now predict a vehicle’s external aerodynamic performance without the need for numerous physical wind tunnel tests. This document includes scalability benchmarks for both small and large problems, along with Cray’s recommended system configurations to run Virtual Wind Tunnel.

Optimal Design Exploration Using Global Response Surface Method: Rail Crush

As design exploration and optimization methods have become commonly accepted across a range of industries, such as aerospace, automotive or oil and gas, they are frequently utilized as standard practice to efficiently produce designs and aid critical engineering decisions. The widespread acceptance of these methods coupled with the power of modern computing has led to applications across a range of design problems and ever-increasing complexity. The size and scope of this expansion continually pushes the boundaries of existing exploration and optimization methods. Furthermore, a complete exploration of the optimal design space includes computationally intensive features such as multi-objective optimization, to understand the trade-off between competing objectives, and global optimization, to avoid local extrema.

Developing a New Safety System for the Rail Industry with Sharma & Associates

Sharma & Associates (SA), a Chicago-based consulting firm that is focused on providing engineering solutions to the railroad industry, led the effort. Since 1995, SA have delivered safe, effective and efficient solutions to its customers, which include the Federal Railroad Administration (FRA), the Association of American Railroads (AAR), railroads and transit agencies, rail car builders and rail car component manufacturers. The objective of the Altair ProductDesign team effort was to develop an ‘Engineer Protection System (EPS)’ that can protect train crew in frontal collisions (a common mode of train collision) from secondary impact injuries.

Introduction to RADIOSS

RADIOSS is a leading structural analysis solver for highly non-linear problems under dynamic loadings. It is used across all industries worldwide to improve the crashworthiness, safety, and manufacturability of structural designs.

Ford Research Center - Interview with Dr. Niels Pasligh

Niels Pasligh from Ford Research Center Aachen, Germany, is talking about his team's challenges and how they work with Altair products to tackle these.

Safety Comes First – Development of a Maxi-Cosi Child Seat Using a CAE-Driven Design Process

When developing a new child seat, safety is paramount. Dorel Juvenile, market leader in child safety in cars, was confronted with the task to develop a new child seat - the Maxi-Cosi 2wayPearl. To investigate and analyze the best feasible design, considering the occurring forces during an accident, Dorel Juvenile turned to Code Product Solutions, an engineering service provider that supports their customers in the development and optimization of products, using computer-aided engineering (CAE) tools. Within the development process, Code Product Solutions engineers employed the Altair HyperWorks CAE suite utilizing RADIOSS® for crash simulation, OptiStruct® for the layout of highly loaded plastic parts that comprise the reclining system, HyperMesh® for pre-processing tasks, and HyperCrash® and HyperView® during post-processing.

Bremar Automotion uses Altair RADIOSS to Design & Certify FIA Motorsport Roll Cages

“The Altair product is it for us in terms of simulation. That’s all we use. It’s great to be able to show such good correlation between the simulations and physical testing, and to have confidence in not only our approach, but also the Altair product as well. It’s a great product for us to be using, and the test results and these images just back that up for us.” Brett Longhurst, Managing Director, Bremar Automotion

RADIOSS and MADYMO Coupling Tutorial

This document explains how to set up a RADIOSS coupling model using a MADYMO dummy model.

Improving Crash and Safety Performace - Presented by HyperWorks

Improving vehicle crash performance is a major challenge in the automobile industry today. Merely achieving regulatory compliance is no-longer competitive. This webinar will discuss how new advances in CAE can accelerate your processes.

Gasoline engine development using LOGEengine

LOGEengine is an integrated simulation method for the prediction and optimization of engine in-cylinder performance parameters and studies of fuel effects on exhaust emissions. It contains a stochastic reactor model for 0D modelling (0d-SRM) with local effects in gas-phase space, direct fuel injection, temperature and species concentrations as random variables, detailed chemical kinetics, prediction of engine exhaust emissions (Soot, NOx, uHC), turbulence consideration via mixing modeling and self-calibration. LOGEengine can also model soot formation for diesel engines using detailed kinetic soot models, with gas phase chemistry, soot particle inception, condensation, coagulation, surface growth and oxidation. It can run equivalence ratio - Temperature (f-T ) diagnostics maps for analysis of regimes of emission formation in diesel engines using zero-dimensional methods with low CPU cost. It analyses local inhomogeneities in gas-phase space for species concentration and temperature due to mixing, fuel injection and heat transfer to cylinder walls, and their influence on soot and NOx formation from different fuels and in individual combustion cycles.

Stamping Process Integration of Composites in Crash Analysis

This was a 2013 European ATC presentation given by Cécile DEMAIN from Solvay Engineering Plastics. Thermoplastic composites (TPC) developed by Solvay Engineering plastics are composites based on polyamide 6 or 6.6 as a matrix and can be reinforced with glass fibers or carbon fibers. The two main interests vs. TPC. thermosetting composites are cycle time and recyclability. The development of TPC PA66 or short fiber hybrid structures / TPC PA66 is today's challenge.

CAD2CRASH24: Driving Full-Vehicle Crash Analysis Down to a Day

Altair Engineering, together with Ford Motor Company, demonstrates that the full-vehicle crash analysis process can be compressed from weeks to 24 hours.<br><br> By Pradeep Srinivasan <br> <i>Concept To Reality</i> Spring/Summer 2010

Influence of Metal Forming on the Material Properties and Correlation with Experimental Tests

This was an HTC 2011 presentation given by Fernando Tatsuo Samesima and Fabiano Maciel Passos from Aethra. The main purpose of this work is to use HyperForm to simulate the sheet metal forming and than export the physical and material properties to HyperMesh to simulate with explicit integration a crash using RADIOSS. The results using or not HyperForm will be shown to demonstrate the influence of the metal forming on high strength steels using the deformed bumpers simulated in RADIOSS and the deformed bumpers of the experimental test.

Drop Test Solutions with RADIOSS - Webinar

This is a recording of the live webinar that took place on September 16, 2009.<br><br> Physical drop testing is typically expensive and many times does not produce information in time to be effective in the product development cycle. By utilizing CAE simulation to perform virtual drop test scenarios, companies are saving time, money, and producing more sustainable designs. HyperWorks and RADIOSS provide a complete drop test simulation solution enabling engineers to reduce physical prototypes and virtually validate product designs.<br><br> Run time: 26 min

COUSTYX Fast Multipole Acoustics

This was a 2010 Americas HTC Presentation given by Rajendra Gunda from ANSOL. Traditional Boundary Element Methods (BEM) for acoustic analysis have difficulty with large models and are thus limited to analysis of small bodies at low frequencies. Integration of the Fast Multipole Method (FMM) with BEM formulations in Coustyx results in vastly superior performance. In this presentation as a HyperWorks Alliance Partner, several automotive applications will highlight the computational speed and accuracy of Coustyx predictions.

HyperMesh and HyperView customization for thermal analysis of engine systems

This was a 2010 Americas HTC Presentation given by Emil Chouinard from GE Aviation. GE Aircraft Engines has many NPI (new product initiative) programs that rely on accurate and timely thermal analysis, as temperatures are critical to accurate estimates of hardware life. HyperMesh and HyperView have been customized as the pre and post processing tools, respectively, for thermal analysis of engine systems. The single database with relational data management greatly reduces modeling errors and results in Engineers being able to focus on the physics of the problem instead of data management.

HUMOS - An FE Model for Advanced Safety and Comfort Assessments

Biomechanics modelling is becoming increasingly accepted as a tool for enhance assessment of vehicle safety, in particular in the field of injury assessment and virtual testing. Firstly, a generic RADIOSS model for safety applications (HUMOS2) is presented and applications are demonstrated. Important tools associated with the scaling, and positioning of the model is also described. Secondly, an innovative model for scaling of human organs (individualization) is presented. The method which employs optimization techniques, identifies critical (optimal) anatomical control points which allow for a best scaled model of the HUMOS2 representing an individual. Finally, some remaining challenges for future human models are discussed and solution paths are described.

The Application of Process Automation and Optimisation in the Rapid Development of New Passenger Vehicles at SAIC Motor

As a relatively young automotive company, SAIC Motor has drawn on the expertise of its UK Technical Centre to help in its objective to bring a new range of vehicles to market in an aggressive time frame. CAE has formed an integral part in doing this and the UK technical centre has worked closely with Altair Product Design amongst others to utilise its Engineers’ skills as well as the Hyperworks suite of software. The paper aims to showcase what has been achieved to date, on the Roewe 550 medium car programme - currently on sale in China - and on another current vehicle programme, where processes have been developed further. Several interesting optimisation examples are highlighted in the development of the body structure as well as some key process improvement methodologies which have been jointly developed between SAIC and Altair to streamline the design process.

Product Development Success Hinges on the Pursuit of Innovation

Introducing simulation tools into the design and manufacturing process has enabled Multimatic to transform innovative ideas into patented products.

Speed and safety : composite materials in Motorsport

This was a 2012 Americas HTC Presentation given by Luca Pignacca from Dallara Automobili. This presentation gives an insight of what safety criteria govern the design and the manufacturing of modern racing cars , such as Formula 1 and Indycars, and will show how good engineering can be used to reduce the risk of fatalities for racing drivers. It will also explain the challenges which Dallara and Altair will face in the near future to develop new tools for the dynamic structural analysis of carbon composites structures.

FEKO Integrated in HyperWorks 14.0

Altair’s computer-aided engineering (CAE) simulation software platform for simulation-driven innovation is Hyper- Works, which includes modeling, visualization, analysis and optimization technologies and solutions for structural, impact, electromagnetics, thermal, fluid, systems and manufacturing applications. The electromagnetics solver suite in HyperWorks is FEKO, a comprehensive electromagnetic analysis software used to solve a broad range of electromagnetic problems. It includes a set of hybridized solvers, giving the possibility to combine methods to solve complex and electrically large problems, with all solvers included in the same package.

The CAE Driven Safety Development Process of the New Ford Fiesta

The new Fiesta is about premium feel of a larger car, delivers a new level of safety, driving quality and efficiency. The new Fiesta will be a great contribution towards sustainability and cost effective motoring. The first thing to notice is the design, but the vehicle performance and body structure attribute behaviour are the specific highlights to point out in this presentation. The attribute performance is not based on coincidences; the performance is a result of state of the art engineering work. Especially the safety performance in EuroNCAP.

Fast Contact

Fast Contact Analysis is now available for Node-to-Surface (N2S) contact and for CGAP/CGAPG elements. This is supported for models without material nonlinearity or friction. Large displacement nonlinear analysis is not supported.

MotionSolve 2017 Brochure

MotionSolve is an integrated solution to analyze and optimize multi-body systems. MotionSolve offers powerful modeling, analysis, visualization, and optimization capabilities for simulating complex systems. You can perform kinematic, dynamic, static, quasi-static, linear, and vibration analyses. MotionSolve helps you to understand and improve the performance of your product.

Multi-disciplinary Optimization of Aero-structures

Learn about how HyperWorks can be used to perform multi-disciplinary analysis and optimization involving structural, thermal, dynamic, and fluid analysis.

Blank Fit Manager

Blank Fit Manager offers accurate feasibility analysis, efficient cost analysis, an automated and flexible process and seamless forming data mapping.

Global-Local Analysis Using StressCheck, HyperMesh, HyperView and OptiStruct

This whitepaper describes the workflow for combining global and local analysis in structural development using StressCheck in combination with HyperWorks.

Composite Rotor Blade Analysis using Altair HyperWorks

As part of a senior design project – the design and analysis of a coaxial rotor craft – Christopher Van Damme, at the time of the project senior undergraduate student within the department of Engineering Mechanics at the University of Wisconsin-Madison, had to analyze a composite made helicopter rotor blade. In his analysis he had to employ Computer-Aided Engineering tools to cover the required studies regarding static, modal, frequency response, and dynamic analysis of the rotor.

HyperWorks 14.0 Webinar: Computational Fluid Dynamics

Whether you’re an analyst performing CFD modeling every day, or an engineer with a need to understand the impact a CFD analysis will have on a proposed design, HyperWorks offers a complete suite of tools for both the expert and novice users. From detailed component analysis to full systems performance, HyperWorks is your solution for problems ranging from 100,000 to 1,000,000,000 elements in size with parallel scalable solvers and robust pre and post processing software. In this webianr, you will learn about the new features available in Altair's flagship CFD solver, AcuSolve, as well as what's new in HyperWorks for CFD pre and post processing.

Time v Frequency Domain Analysis For Large Automotive Systems

It has been recognised since the 1960’s that the frequency domain method for structural analysis offers superior qualitative information about structural response; But computational and technological issues have held back the implementation for fatigue calculation until now. Recent technological developments have now enabled the practical implementation of the frequency domain approach and this paper will demonstrate this, with particular reference to the technology limitations that have been overcome, the resultant performance advantages, and accuracy. These techniques are of relevance to all the large automotive OEM’s as well as aerospace T1 suppliers and example case studies from these companies will be included.

Forming Simulation of Woven Composite Fibers and Its Influence on Crash Performance

The automotive industry, in its constant quest for weight reduction, is increasingly considering composite materials as a substitute for sheet metal components to meet future fuel consumption standards. However, composite forming processes are expensive and difficult to control because of the complexity of the material behavior with fiber and matrix layers or plies and its dependency on many parameters, such as non-linearity of tensile stiffness, effect of shear rate, temperature and friction. Hence, numerical simulation could be a viable approach to predict material behavior during composite forming. The objective of this study is to highlight capabilities of RADIOSS™ to simulate forming simulation of composite plies made from woven fibers, each ply modeled as a layer of woven fibers along two directions of anisotropy, warp and weft. For validation the well-known double dome model published in NUMISHEET’05 proceedings is used. The compared result is the shear angle after stamping that is, the final angle between warp and weft fibers, at several prescribed points on the ply. The variation of this angle has a strong impact on material characteristics which severely deteriorates when a critical value is reached. Hence, a study on crash simulations is performed, after mapping fibers angles from stamping simulation.

Moldex3D-to-OptiStruct Workflow: The Integration Between Molding Simulation and Structure Analysis

This webinar is to show the benefit of performing an advanced structure analysis through the integration of molding simulation and structural analysis. The general workflow of Moldex3D (Injection Molding and FEA Interface modules) followed by OptiStruct FEA solver will be demonstrated.

Mando Softtech India Achieves Greater Simulation Accuracy with Altair HyperWorks®

As Manufacturers of Automotive Components such as Chassis and Brakes, Mando Softtech India has to ensure that they maintain highest performance and quality standards of the products they develop. Implementation of Altair HyperWorks solutions has helped them considerably reduce their product development time and costs, while augmenting product quality. Their overall development time was reduced by up to 30 to 40%.

Altair BUSolutions

<b>Developing the World’s First Series Hydraulic Hybrid Bus</b><br><br> The Federal Transit Administration (FTA) requires modern transit bus systems to provide more efficient services across America. Currently, U.S. public bus transit authorities are subsidized to meet operating budgets with State and local subsidies exceeding $19 billion per year and Federal subsidies exceed $7 billion per year. The goal of the BUSolutions project is to design and manufacturer a new bus with improved fuel economy, lower emissions and a lower life cycle cost than today’s buses.

Success Story: HBPO GmbH Achieves Flexibility and Cost Efficiency in Automotive Development By Leveraging the APA

HBPO GmbH optimizes their design process by utilizing multiple products, such as Moldex3D, Total Materia and MADYMO, alongside HyperWorks products for the development of their front end modules.

Powertrain Mount Optimisation Webinar

Many engineers and designers in the automotive industry would like to determine a reasonable powertrain mounting system which meets a list of static and dynamic performance requirements, the design of which is limited by many factors. One of the approaches is to adopt a decoupling arrangement between powertrain rigid-body modes and to control frequencies in the main vibration directions of the powertrain so they fall within a desirable range. This is done by optimising stiffness, location and orientation of mounts.

Simulation Speeds Roll Cage Design

Australian company relies on virtual tools to test the roll cage structures that keep motorsports drivers safe. Bremar Automotion provides simulation, testing, validation and design optimization services. <br><br> By Beverly A. Beckert<br> <i>Concept To Reality</i> Winter/ Spring 2017<br> <a href="http://www.altair.com/MagazineForm.aspx?campaign=&showRating=false" target="_blank">Subscribe to C2R Magazine</a>

ICAT Achieves Robust Structural Integrity of their Automotive Components using Altair HyperWorks®

The International Centre for Automotive Technology (ICAT) is an automotive testing and R&D centre. In their pursuit to carve a niche as a one-stop solution for the automotive industry’s needs in the areas of product design, testing and validation, the ICAT team required a very advanced suite of software solutions. They needed a software suite that would save them time, money and also help in all phases of product development. The Altair software suite has greatly helped the team in providing timely and appropriate solutions to their clients.

Application of HyperWorks in the Subsea Oil and Gas Industry

The volatile nature of deep sea installations presents a difficult challenge for engineers to create products which can withstand extremely high pressures in a variety of weather conditions. Duco selected HyperWorks to model subsea umbilicals, resulting in improvements to their analysis productivity allowing models to be constructed faster than before.

HyperWorks 2017: Post-processing with HyperView and HyperGraph

HyperView received a variety of usability enhancements in the 2017 release, such as in-place legend editing and enhancements of the video overlay functionality. The HyperGraph 2017 release provides updates focused on handling of big databases. Filtering and handling of thousands of curves has been made significantly more efficient.

Solid CPV Modelling with ESAComp & ComposicaD

Solid modelling has been added to the existing analysis module for composite pressure vessels. The videos in this playlist describe the modelling approach and workflow in detail.

Modeling and Analysis of the Battery Packs and Modules in A123 Systems

This was a 2012 Americas HTC Presentation given by Shawn Zhang & Binshan Ye from A123 Systems. In A123 Systems, CAE/FEA tools are widely used to improve the efficiency of the design on battery packs and modules. A123 engineers utilize Altair’s HyperWork Suite for structural FEA including linear and nonlinear statics analysis, modal frequency and random vibration analysis, as well as nonlinear dynamic analysis such as mechanical shock and drop test analysis.

Nonlinear Gap Analysis Using RADIOSS

This was a 2010 Americas HTC Presentation given by Amandeep Singh from Bombardier Transportation. In this paper, the contact analysis using RADIOSS CGAP is presented, and a methodology is presented to use CGAP in linear analysis using results from non-linear analysis. The RADIOSS CGAP element is efficient in simulating contact offering fast convergence, default setting of many parameters and robust analysis.

RADIOSS – MADYMO Coupling For Various Impact Applications

This was a 2010 Americas HTC Presentation given by Mutaz Shkoukani from TASS Americas. The automotive and aviation industry is in need for simulation tools that allow them to analyze structural and occupant performance concurrently with increased predictability in occupant injuries. By harmonizing RADIOSS and MADYMO, both codes in a single simulation offers the best of both worlds. Traditional RADIOSS-MADYMO coupling model was generated and validated to the crash test. Occupant response data from HIII Q MADYMO model was compared to the test data. Acceptable level of correlation was achieved.

CFD 10.0 Overview

A high level overview of the new and enhanced features for CFD Analysis in HyperWorks.

RD-2040 Nonlinear Gap Analysis of an Airplane Wing Rib

Interactive Tutorial demonstrating how to perform nonlinear gap analysis using RADIOSS.

RD-2020 Direct Transient Dynamic Analysis of a Bracket

Interactive Tutorial demonstrating how to perform direct transient dynamic analysis using RADIOSS.

CAE in the Nanotech-enabling World

Zyvex engineers use finite-element analysis to build microscopically small devices.

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