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Better Indoor Climate thanks to Simulation and Optimization

Kampmann GmbH is an internationally leading specialist for heating, cooling, air-conditioning and integrated building automation. Within their virtual development process they are using the Altair HyperWorks® software suite, in particular AcuSolve®, the CFD solver; OptiStruct®, the suite's FE-solver and an optimization tool; and HyperMesh® for modeling and meshing tasks. For plant control design, Kampmann is currently considering solidThinking Activate®, a mapping software for control systems. Thanks to simulation, Kampmann engineers are now able to answer questions regarding the internal processes of the system, which are difficult, if not impossible, to study through physical testing.

Smart City - Pozuelo Del Alarcón

The citizens of Pozuelo de Alarcón in Spain wanted a cleaner and more efficient city. The goals were to protect the environment, decrease energy consumption, reduce CO2 emissions, and control expenses. The city council used Carriots platform to realize its digital transformation by: • monitoring city infrastructures • Smart irrigation in 11 parks with humidity sensors • Smart parking in 970 spaces with mobile app • Smart street lights adjusting for weather & traffic

More Efficient and Economic Injection Mold Tools thanks to Topology Optimization, CFD Simulation and 3D Printing

Toolmaking is usually characterized by cost-intensive, custom made, single-unit production. To create innovative tools, the industry increasingly relies on new manufacturing methods such as 3D printing. To meet market demand, PROTIQ GmbH, a spinoff from Phoenix Contact needed to increase productivity through more efficient injection mold tools. The Altair solution included development of optimized tools using simulation, optimization and additive manufacturing (model setup with HyperMesh, topology optimization and FE analysis with OptiStruct, CFD analysis with AcuSolve and refinement with solidThinking Evolve. The benefits included increased productivity due to shorter production cycles, weight reduction of 75%, shortened development time and production costs reduced by 25%.

U-Shin Ltd.

U-Shin is currently employing Click2Cast to perform testing and optimization to create sound, redesigned automotive parts.U-Shin has seen significant time and cost savings by utilizing Click2Cast.

Subros Leverages Altair HyperWorks® to Build Optimized Product Designs While Reducing 60% Simulation Time and 40% Prototyping Costs

Subros is the leading manufacturer of thermal products for automotive applications in India and operates in technical collaboration with Denso. Being a major supplier of AC units to the predominant automotive segments and all classes of vehicles produced by global players in the country, it is very important for Subros to honor deadlines of product delivery with agreed benchmarks of quality. The Subros team has used Altair solutions such HyperMesh for FE modeling, RADIOSS and OptiStruct for structural analysis, AcuSolve for flow analysis, and solidThinking Inspire for Modal Analysis

Topology optimization and new manufacturing methods enable lightweight design in agricultural engineering

Amazone develops and produces innovative agricultural technology, enabling and supporting modern and economical arable farming methods. For the re-design of an originally welded suspension component as a casting part, solidThinking Inspire was used for topology optimization. The benefits included increased durability by a factor of 2.5 and an 8% reduction in weight.

Ryerson’s International Hyperloop Team

Ryerson's International Hyperloop Team utilized solidThinking Inspire and metal additive manufacturing to redesign and produce a custom motor bracket for its Hyperloop Deployable Wheel System.

PaceControls

PaceControls developed its 3rd generation Android-based HVACR Equipment control using solidThinking Embed adding IoT connectivity and energy savings.

Using Altair FEKO to Facilitate Development of the World's Smallest TV Antenna

Dr. Margarita Tecpoyotl-Torres leads a team of students and researchers at The Center for Research in Engineering and Applied Sciences (CIICAp) at UAEM. They use FEKO for simulation technology in the design and development small, low cost, lightweight antennas for TV and automotive applications. Her team demonstrated an outstanding level of innovation in the development of the world’s smallest antenna.

Woodland/Alloy Casting Inc.

Woodland/Alloy Casting is simulating and testing aluminum casting projects in Click2Cast. By running simulations in Click2Cast, Woodland/Alloy Casting can more accurately predict defect-free castings, while reducing time and cost in the overall casting process.

APEL Extrusions

APEL Extrusions employs solidThinking Click2Extrude for testing die extrusion performance. Click2Extrude allows APEL Extrusions to run numerous simulations while limiting both time and cost.

Triton Bikes

Triton Bikes utilized solidThinking Inspire to Increase performance, decrease the overall weight, and simplify manufacturability of a 3D printed custom bike rear yoke.

Use Case: KTex Family for Manufacturing

Predicting the impact of the manufacturing process on composite materials.

HyperWorks Enables Ingeniacity to Reduce Mass of Sailing Yacht Composite Bowsprit by 65%

Altair's HyperWorks Suite provided the pre-processing, optimization and FE-solving tools to help create a new bowsprit design that was 34kg lighter than the previous model

Mabe

The consumer goods industry is fast paced and highly competitive, with designs becoming increasingly complex while the timeline for production shrinks. Companies like Mabe must innovate and develop new products quickly in order to remain on the consumer radar, and conducting various analysis studies on their designs helps them to do so. This project addresses the tedious and time consuming task of modeling the foam within the product door that helps maintain the internal temperature and also absorbs shock in a drop situation. Modeling the foam effectively is complex and difficult due to the complicated nature of the doors and other cavities, so the step was often skipped, causing inefficiencies with the product.

AMETEK

AMETEK used solidThinking Embed to development of an embedded control system for a chiller unit under a very tight schedule and high safety standards.

Texas Instruments

Using solidThinking Embed, Texas Instruments was able to develop an embedded simulation of an entire system.

HyperMesh and Custom Export Template Streamline CFD Analysis in Research Projects at Arizona State University

Integrative Simulations & Computational Fluids Lab researchers from SEMTE (School for Engineering of Matter Transport and Energy) at the Arizona State University (ASU) wanted to use the commercial code HyperMesh as a general preprocessor to mesh complex geometries for use with the spectral element CFD code Nek5000. The challenge was to benefit from the rich functionality of existing meshing tools such as HyperMesh while using the Nek5000 code, since this CFD code requires 3D hexahedral elements. SEMTE researchers set up a project to develop a converter tool with which a HyperMesh mesh could be exported into a format the Nek5000 code could work with. With this export template the overall process is now much more user-friendly and less error-prone. The mesh is generated in HyperMesh and the export template organizes all the data and sorts it so it can be imported in the proper formats into the Nek5000 user template.

3D Systems

3D Systems utilized a process incorporating solidThinking Inspire to generate the ideal skateboard deck and truck material layout for a unique design now displayed at the Cooper Hewitt – Smithsonian Design Museum.

Indian Engineering Institute CoEP Establishes CAE Optimization Center Employing Altair HyperWorks

This success story illustrates how a reputed engineering institute of national acclaim has set-up a CAE - Optimization Lab, equipped with Altair HyperWorks CAE tools, to expose their students to the latest technologies in product design, analysis, and optimization. Within the range of the CAE - Optimization Lab, CoEP has launched various courses to impart knowledge on Altair HyperWorks. This CoEP initiative bridges the gap between industry expectations and needs and the knowledge that graduating students possess. Being trained on advanced and contemporary technologies such as the HyperWorks suite has opened new opportunities for students to embark their career, has improved the national ranking of the college due to investing in a modern and robust infrastructure, and also has benefitted the industry by creating a talent pool of well-trained manpower, available to work on breakthrough engineering initiatives.

Steve McGugan Industrial Design

Award winning industrial designer Steve McGugan uses Evolve to design and model a range of unique products.

Optimization Technology: Leveraging a Solid Foundation to Innovate Better Products

Steady improvements in the OptiStruct solver platform over 20 years have enabled users to tackle increasingly complex design challenges. Now, OptiStruct in combination with 3D printing helps to achieve more efficient structural designs. <br><br> By Uwe Schramm<br> <i>Concept To Reality</i> Winter/ Spring 2015 <br> <a href="http://www.altair.com/MagazineFreeSubscription.aspx" target="_blank">Subscribe to C2R Magazine</a><br><br>

Aeroelastic Investigation of the Sandia 100m Blade Using Computational Fluid Dynamics

Recent trends in wind power technology are focusing on increasing power output through an increase in rotor diameter. As the rotor diameter increases, aeroelastic effects become increasingly important in the design of an efficient blade.

Applying Optimization Technology to Drive Design of a 100-Meter Composite Wind Turbine Blade

This presentation demonstrates how numerical optimization can be applied using OptiStruct to aid in the design development of a 100-meter composite wind turbine blade.

Tesla Optimizes CAE - Desktop Engineering Reprint

Automating CAE connectors creation in HyperMesh and utilizing HyperStudy for pedestrian impact simulation helped optimize Tesla’s design cycle and get better crash and safety performance.

Intel Solution Brief: Maximize Performance and Scalability of RADIOSS on Intel® Xeon® Processor E7 v2 Family-Based Platforms

This paper summarizes the findings of a benchmark study with RADIOSS and Intel® Xeon® processors. In the study, Altair benchmarked RADIOSS using a modified crash simulation model on a single-node platform -- RADIOSS was able to easily take advantage of all 60 cores, running the workload 2.75X faster than on a comparable 24-core platform.

Peter Macapia, LabDORA

Architect Peter Macapia is exploring new frontiers in architectural design; a different way of looking at the design of buildings thanks to solidThinking Inspire.

Success Story: HBPO GmbH Achieves Flexibility and Cost Efficiency in Automotive Development By Leveraging the APA

HBPO GmbH optimizes their design process by utilizing multiple products, such as Moldex3D, Total Materia and MADYMO, alongside HyperWorks products for the development of their front end modules.

Click2Cast & Inspire Use Case

Guide to using Click2Cast with solidThinking Inspire.

PBS Professional Drives Computational Science at Scuola Normale

PBS Professional is managing the DreamHPC cluster at Scuola Normale di Pisa, a 2600-core Dell cluster used for compute-intensive simulations requiring parallel efficiency, scalability and fast memory access.

PBS Professional Wins at NCI Raijin, Largest Supercomputer in Southern Hemisphere

Australia’s National Computational Infrastructure (NCI) chose PBS Professional to manage workload for its ‘Raijin’ cluster from Fujitsu, the largest supercomputing system in Australia with over 1000 users.

Acer and Altair Cluster Transition Guide: Scaling from Workstation to Cluster for Compute-Intensive Applications

In this guide, Altair and Acer present the business case for switching to a cluster environment, including: documented performance gains when running a sample commercial application on both workstations and clusters; recommended cluster configurations; and key considerations for choosing and deploying a professional-grade cluster.

PBS Pro at Czech National Supercomputing Center

The IT4I National Supercomputing Center uses PBS Professional to manage its new Bull cluster being shared by over 200 planned users. Center officials say PBS “provides the robust commercial functionality we need in a scheduler”

Clemson University Chooses PBS Professional for HPC Workload Management

Clemson University's IT department, Clemson Computing and Information Technology (CCIT), selected PBS Professional over open-source alternatives for mission-critical workload management. “We were looking to fulfill two requirements that our open source scheduling tool could not handle – reliability/scalability and technical support. After evaluating workload management vendors, Altair’s PBS Professional scheduling software came out on top as the solution that met our HPC needs.”

Ron Mendell

Ron Mendell is one of the most talented concept artists serving the motion picture industry.

TokyoFlash

TokyoFlash is a world leader in the design and sales of unique watches. They use Evolve to speed product development.

Novellini Group

The Novellini Group is a pacesetter in Europe in the manufacture of bathroom solutions and wellness products.

Weizmann Institute Case Study: Switching to PBS Professional for HP Clusters

The Weizmann Institute replaced Moab with PBS Professional to manage a 3,096-core HP cluster shared among hundreds of users. The transition process was easy, thanks to Altair’s excellent customer services and support. Now, the Institute enjoys higher cluster usage rates and greater productivity from their award-winning scientists.

Intel AcuSolve Case Study: Analyzing Complex Designs Faster

Working in collaboration with Intel’s technical support team and utilizing key Intel® software development tools, Altair was able to improve performance, scalability, and time-to-results for AcuSolve, Altair’s leading CFD flow solver.

The Art of Packaging to Protect Cultural Assets

Simulation tools isolate the cause of undesirable shipping loads on museum’s cultural treasures. <br><br> By Nobuyuki Kamba, Ph.D.<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Innovating in the Cloud

CAE cloud computing speeds innovation and cuts bottom-line IT costs. <br><br> By Dale Dunlap and Ravi Kunju<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Altair Partner Alliance Offers Flexibility and Enhancements in Development Process at Manufacturer of Interconnect Products

Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures, and markets electrical, electronic and fiber optic connectors, coaxial and flat-ribbon cable, and interconnect systems. Amphenol was able to use HyperWorks and the APA to access software encompassing the entire development process, all within one platform.

Scania

<b>Reducing the Development Cycle with Assembly Automation</b><br><br> European based heavy vehicles manufacturer, Scania, is known for its ability to deliver highly customized products. This concept creates a significant challenge for computer aided engineering (CAE) departments, as engineers must rapidly verify a number of different variants with finite element simulations. Therefore, automating the entire virtual model assembly process was a major goal for Scania. The process, which included tasks such as positioning hundreds of components, creating contact definitions and building part connections with pre-strained bolts, was time consuming and prone to error.

Assystem Used HyperWorks CAE Simulation to Design, Simulate and Test Nuclear Encapsulation Vessels

Assystem is an international engineering and innovation consultancy group with a presence in 14 countries and 8500 employees. HyperMesh, RADIOSS and HyperStudy were used to design the safest possible nuclear encapsulation vessel for securely containing nuclear material. The designs not only achieved pressure vessel code PD5500 standards, but also helped Assystem gain external accreditation for the pressure vessel’s compliance to code. Download the Assystem Case Study

MIMOS Berhad Delivers HPC Across Malaysia with Cloud

In partnering with PBS Works, MIMOS Berhad brought onboard a strategic collaborator committed to help its clients overcome these limitations by deploying Altair's PBS Professional®, the industry leading commercial workload management and job scheduling solution.

Cleveland Golf Drives Product Innovation Through Simulation and Optimization Using HyperWorks

Much more goes into a golf club than simply wood, iron and graphite. To shape the performance, the distinctive appearance, the personalized feel and even the sound of the club striking the ball, manufacturers must precisely engineer every aspect of the design. Today, simulation-driven design has dramatically reduced development time for new golf clubs while allowing them to meet strict regulations more efficiently.

Intelligent Rendering Is in the Animation Pipeline

An intuitive interface for render farm management enables a global animation studio to harness the power of highperformance computing.

PBS Professional at Chrysler: Managing 250,000 Simulations a Year

The people who design cars and trucks at Chrysler have been using computer simulation tools since the 1980s. Since those early beginnings, the use of computer-aided engineering and finite element analysis has expanded to become the powerhouse enabler for Chrysler designers that it is today.

Brushing Up on Product Functionality

Simulation and innovative product development go hand-in-hand at the Lion Corporation.

PBS Professional at National Institute of Health

Twenty-seven institutes and centers make up the National Institutes of Health. Many of their acronyms, listed on the NIH website (nih.gov), can be as mysterious as hieroglyphics: NHGRI, NIGMS, NIAMS. Others, such as NCI (National Cancer Institute) and NIMH (National Institute of Mental Health) are familiar to most of us. By any name or acronym, this cluster of organizations in Bethesda, Maryland is a major force in health sciences research.

HyperWorks Tailors CAE Processes to Reduce Cell Phone Development Time at Motorola

Using HyperWorks, Motorola significantly reduced CAE cycle time by automating the process of input deck generation and results evaluation. By deploying HyperWorks’ process automation engine, analysts created a customized solution to simulate cell phone models more quickly.

Dialing into Simulation to Streamline Cellular Phone Development

Upstream model simulation reduces product development time and enables Motorola to meet critical market demands.

CAE in the Nanotech-enabling World

Zyvex engineers use finite-element analysis to build microscopically small devices.

PBS Professional at Toulouse Genopole

The Toulouse Midi-Pyrénées Genopole, a research program set up in 1999 in southern France by the French Minister of Research, is part of the massive French research initiative known as the National Genopole Network. The genopole name is metaphoric. It brings to mind a magnetic pole that attracts researchers and entrepreneurs to the potential of genomic research. And it is working: the initiative has drawn together, at seven locations across France, a symbiotic mix of public laboratories, biotech companies, and educational institutions. The genopoles stimulate genomics research and may provide an incubator for biotech enterprises.

Accelerating Product Development at the Nanotech Level with Altair HyperWorks

In addition to looking for a way in which to reduce product development time through simulated modeling and analysis, Zyvex Corporation wanted to be able to communicate the features and value of its MEMS product more effectively to internal and external audiences. Using the Altair HyperWorks computer-aided engineering (CAE) framework for product design, Zyvex not only accomplished its goal to significantly speed time to market, but also used HyperView’s visualization technology to prepare informative compact slide and PowerPoint presentations on the nanotechnology to various stakeholders, including Zyvex management and potential investors.

PBS Professional at TRW Automotive: A Standard Solution for European Design Centers

As a global technology company, TRW Automotive touches most of us in ways we're unaware of. And when we drive, it is practically a certainty that a TRW system with brakes, airbags, seat belts, or steering is part of the experience. A Tier One automotive industry supplier with a focus on safety products, TRW Automotive works with almost any car and truckmaker you can name, worldwide.

PBS Professional at Boeing: Workflow Management for R & D

The Boeing Information Technology group provides a wide range of computing services to the entire corporation from its Bellevue, Washington computing campus. For the engineers who design Boeing commercial aircraft, the heartbeat of this campus is the Data Center, which houses the high performance computing (HPC) systems that they access to run engineering simulations and analyses.

PBS Professional at GE's Oil & Gas business: Putting An Engineering Cluster to Work

Next time you stop to fill your fuel tank, reflect on the fact that a company on the sunny slopes of Tuscany may have helped to make it possible. Nuovo Pignone, now a key technological component of GE's Oil & Gas business, began life 100 years ago as a foundry. Today more than 20,000 machines – turbomachinery, compressors, pumps, valves, and metering and fuel distribution equipment – manufactured by this GE business are operated worldwide by major companies to keep petroleum products moving from oil rigs to storage facilities to refineries to distribution points.

PBS Professional at Trelleborg: An Automotive Design Group Maximizes Productivity

When you look for a new car, you probably think about style, comfort, performance, economy, or innovative electronics. You won't be thinking about the kinds of parts that Trelleborg Automotive makes. But they're there, all right, mostly unsung and out of sight, and you wouldn't want to be without them. Trelleborg, a Swedish corporation with a 100-year pedigree in engineering innovation, makes molded rubber components that damp down vibration and smooth out your ride. They cushion your engine where it meets the chassis. They buffer the mechanics of your steering column and your suspension. Almost all of them do their jobs without ever seeing the light of day – but if your floor gearshift lever has a rubber housing, that housing may have come from Trelleborg.

PBS Professional at TGen: Cutting Time to Discovery

In recent years, corporations and research institutions around the world have applied massive computational resources to defining the makeup of the human genome. One of the greatest challenges is to translate that knowledge into therapeutics and diagnostics – which is the mission of the Translational Genomics Research Institute (TGen), a remarkable non-profit organization founded by a joint effort between the State of Arizona, Arizona State Municipal Governments, Indian Tribal Community, educational institutions, private foundations and corporate entities. TGen's work is not only to make genetic discoveries, but also to translate discoveries into benefits for human health in the form of new diagnostic tests and therapies.

Improving Heating Boiler Acoustics at Viessmann: OptiStruct for Bead Pattern Optimization

Altair OptiStruct can be used to generate and optimize bead patterns for the effective design of sheet metal components. By using OptiStruct’s topography and shape optimization methods, sheet thicknesses can be reduced significantly, leading to both reduced material and a lower overall cost.

Ford Motor Company: Building an Efficient HPC Infrastructure

The cars, trucks, vans and SUVs that roll off Ford Motor Company assembly lines are safer, quieter, and more comfortable than ever. Many of the intangibles that contribute to Ford quality flow from the innovative use of high performance computing (HPC) techniques. At Ford's Numerically Intensive Computing Department (NIC) in Dearborn, Michigan, engineers run simulations in codes such as NASTRAN and LS-DYNA for predictive analysis of cylinder cooling, wind noise, vibration, ride quality, crashworthiness, durability, and other characteristics that contribute to industry-leading automotive design.

CAVE Sets the Stage for Real-Time Collaboration

An immersive virtual environment speeds the creation of prototypes to cut time in military product development programs.

Opportunities in Packaging: Innovation & Savings

Technology allows companies to efficiently develop cost-effective, high-performance packaging systems.

Locking Up a Bike Rack Partnership

An innovative alliance reduces the risks of launching a new product.

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