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Success Story: IVECO Australia

HyperWorks and the Altair Partner Alliance Streamline Testing of Truck Components at IVECO Australia

More Efficient and Economic Injection Mold Tools thanks to Topology Optimization, CFD Simulation and 3D Printing

Toolmaking is usually characterized by cost-intensive, custom made, single-unit production. To create innovative tools, the industry increasingly relies on new manufacturing methods such as 3D printing. To meet market demand, PROTIQ GmbH, a spinoff from Phoenix Contact needed to increase productivity through more efficient injection mold tools. The Altair solution included development of optimized tools using simulation, optimization and additive manufacturing (model setup with HyperMesh, topology optimization and FE analysis with OptiStruct, CFD analysis with AcuSolve and refinement with solidThinking Evolve. The benefits included increased productivity due to shorter production cycles, weight reduction of 75%, shortened development time and production costs reduced by 25%.

Explicit Dynamic Simulation of Tool Drop on the Outer Wing of the Swift020 Unmanned Aerial System using RADIOSS®

The successful launch of a new platform UAS is a comprehensive design engineering and manufacturing endeavor. The full lifecycle must consider maintenance and replacement components. As these requirements often require the use of tools (i.e. screw drivers, wrenches, pliers), the concern became apparent that as the flight surfaces are minimum gage, heavy tools dropped on the structure could cause irreparable damage. The objective of this project was to determine the specification for maximum maintenance tool weight such that, if dropped from a nominal height of 0.762 meters, would not cause permanent damage to any part of the Swift020 UAS. The Altair solution included a RADIOSS Explicit Dynamic Impact Simulation.

Subros Leverages Altair HyperWorks® to Build Optimized Product Designs While Reducing 60% Simulation Time and 40% Prototyping Costs

Subros is the leading manufacturer of thermal products for automotive applications in India and operates in technical collaboration with Denso. Being a major supplier of AC units to the predominant automotive segments and all classes of vehicles produced by global players in the country, it is very important for Subros to honor deadlines of product delivery with agreed benchmarks of quality. The Subros team has used Altair solutions such HyperMesh for FE modeling, RADIOSS and OptiStruct for structural analysis, AcuSolve for flow analysis, and solidThinking Inspire for Modal Analysis

Mando Softtech India Achieves Greater Simulation Accuracy with Altair HyperWorks®

As Manufacturers of Automotive Components such as Chassis and Brakes, Mando Softtech India has to ensure that they maintain highest performance and quality standards of the products they develop. Implementation of Altair HyperWorks solutions has helped them considerably reduce their product development time and costs, while augmenting product quality. Their overall development time was reduced by up to 30 to 40%.

Developing an Injury Threshold for Human Brain Concussion

Directed by Dr. King Yang, Professor of Bioengineering, the Department’s Bioengineering Center is a leading laboratory focused on research into impact trauma, low back pain, and sports injury biomechanics. For the development of complete understanding of injury mechanisms for mild traumatic brain injury or concussions in order to prevent or mitigate injury occurrence, Altair HyperMesh helped establish a meaningful injury criterion through the use of field concussion data and finite element modeling of the head.

ICAT Achieves Robust Structural Integrity of their Automotive Components using Altair HyperWorks®

The International Centre for Automotive Technology (ICAT) is an automotive testing and R&D centre. In their pursuit to carve a niche as a one-stop solution for the automotive industry’s needs in the areas of product design, testing and validation, the ICAT team required a very advanced suite of software solutions. They needed a software suite that would save them time, money and also help in all phases of product development. The Altair software suite has greatly helped the team in providing timely and appropriate solutions to their clients.

Arkal Automotive Case Study Video

Arkal Automotive Optimizes FEA Data Creation Workflow with HyperMesh and CADdoctor.

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Simulation Speeds Roll Cage Design

Australian company relies on virtual tools to test the roll cage structures that keep motorsports drivers safe. Bremar Automotion provides simulation, testing, validation and design optimization services. <br><br> By Beverly A. Beckert<br> <i>Concept To Reality</i> Winter/ Spring 2017<br> <a href="http://www.altair.com/MagazineForm.aspx?campaign=&showRating=false" target="_blank">Subscribe to C2R Magazine</a>

Use Case: KTex Family for Manufacturing

Predicting the impact of the manufacturing process on composite materials.

Harita Seating Standardizes on Altair Suite of HyperWorks for all CAE Applications

HYperWorks used by leading Indian manufacturer of seating systems Harita, for homologation testing, regulations and crash analysis for all commercial vehicle seats, bus passenger seats and tractor & off-road seats

CADdoctor Case Study: Arkal Automotive

Arkal Automotive Optimizes FEA Data Creation Workflow with HyperMesh and CADdoctor.

Close Hauled with Hyperworks - Student Team of Politecnico di Torino Sails Away from Competition

The project focused on the design and construction of a skiff, a particular kind of sail boat, within the given regatta regulation. With its modeling and calculation tools, HyperWorks helped the team to significantly reduce weight while increasing stiffness, while saving time and costs.

Auburn University applies HyperWorks to Optimize the Design of Composite Suspension Components and Monocoque for a SAE Formula Student Racecar

To optimize the car performance, the Auburn University SAE Racing Team focused on selected components that were most promising in terms of mass reduction with equal or increased stiffness. HyperWorks enabled them to reduce component mass-to-stiffness ratio, thereby improving car performance, speed up development time, as well as grow in knowledge of composite material design and optimization

HyperWorks Enables Ingeniacity to Reduce Mass of Sailing Yacht Composite Bowsprit by 65%

Altair's HyperWorks Suite provided the pre-processing, optimization and FE-solving tools to help create a new bowsprit design that was 34kg lighter than the previous model

Mabe

The consumer goods industry is fast paced and highly competitive, with designs becoming increasingly complex while the timeline for production shrinks. Companies like Mabe must innovate and develop new products quickly in order to remain on the consumer radar, and conducting various analysis studies on their designs helps them to do so. This project addresses the tedious and time consuming task of modeling the foam within the product door that helps maintain the internal temperature and also absorbs shock in a drop situation. Modeling the foam effectively is complex and difficult due to the complicated nature of the doors and other cavities, so the step was often skipped, causing inefficiencies with the product.

Success Story: OHB System AG

HyperWorks and the Altair Partner Alliance Streamline Development Process of Optical Satellite Components at OHB System AG.

Using Topology Optimization with solidThinking Inspire for Improved Casted Rail Compoments

A simulation driven approach was taken using solidThinking Inspire for topology optimization, Evolve for shape refinements and HyperWorks for FE analysis for the optimization of an existing component design to be manufactured with casting/AM technologies

Optimization-driven Product Development at Volvo

Harald Hasselblad (PhD) - Senior Analysis Engineer at Volvo Car Group Sweden - talks about introducing an Optimization Culture Arena to support simulation driven development in his company.

HyperWorks Becomes Part of Mechanical Engineering Curriculum at Dalhousie University

As a key industry tool, HyperWorks becomes part of the Curriculum, providing hands-on training to Mechanical Engineering Students at Dal

Robot Bike Co.

Developing a Fully Customizable, Additively Manufactured Mountain Bike

RUAG Space Streamlines Composite Analysis with Improved Data Workflow

RUAG Space combines the power of the Altair HyperWorks Suite with the advanced composite failure analysis methods from ESAComp to improve their efficiency and composite modeling process.

Advanced Composite Material Calculations at eStress Using HyperWorks, LAP and CoDA

eStress' needed to develop a practical and generalized approach to assess the behavior of curved composite beams under corner unfolding loading for design sizing. This process shows how HyperWorks, LAP and CoDA worked together to achieve this.

Composite Rotor Blade Analysis using Altair HyperWorks

As part of a senior design project – the design and analysis of a coaxial rotor craft – Christopher Van Damme, at the time of the project senior undergraduate student within the department of Engineering Mechanics at the University of Wisconsin-Madison, had to analyze a composite made helicopter rotor blade. In his analysis he had to employ Computer-Aided Engineering tools to cover the required studies regarding static, modal, frequency response, and dynamic analysis of the rotor.

Getting it right the First Time; how FE-Simulation with RADIOSS supports Sigma Connectivity in Streamlining the Development Process

Simulation is extensively used in the early development phases at the Sigma Group, where about 10-15 engineers are working with different types of simulations.

Application of HyperWorks to Develop Human Body Models to Assess Injury Potential for Vulnerable Populations in Vehicle Crashes

The effects of obesity on occupant responses in frontal collisions were investigated using the UMTRI whole-body human finite element models. A modeling approach was developed and applied that allowed for rapid change of a baseline human body model into geometries representing adults with different BMIs without the need for re-meshing the models.

Student Racing Team from Politecnico di Torino uses HyperWorks to Improve Weight, Manufacturability, and the Performance of Race Car

The students used HyperWorks which resulted in a weight reduction of 30% for those parts that were taken under consideration.

Using HyperWorks to Develop Human Body Models for Vehicle Crash Simulation

Wake Forest Baptist Medical Center is a leading research university in biomedical sciences and bioengineering that provides students and faculty with outstanding opportunities for personal and professional growth.

Solid Hex Meshing the Human Lumbar Spine

Computational modeling and simulation, which uses computer-based mathematical techniques, is on the verge of revolutionizing the field of medical devices. Modeling techniques allow computer models to eliminate bad ideas and refine the good ones long before they leave the drawing board.

Sharma & Associates

Sharma & Associates (SA), a Chicago-based consulting firm that is focused on providing engineering solutions to the railroad industry, led the effort. Since 1995, SA have delivered safe, effective and efficient solutions to its customers, which include the Federal Railroad Administration (FRA), the Association of American Railroads (AAR), railroads and transit agencies, rail car builders and rail car component manufacturers. The objective of the Altair ProductDesign team effort was to develop an ‘Engineer Protection System (EPS)’ that can protect train crew in frontal collisions (a common mode of train collision) from secondary impact injuries.

Minimising Mass and Increasing Durability of a Vehicle Suspension System Using OptiStruct

Gestamp selected Altair to develop a set of custom tools within HyperWorks, eliminating the need for an initial 'trial and error' design loop while reducing mass and increasing durability of a rear twist beam suspension system. The company achieved a reduction in lead time while producing competitive low cost, low mass RTB designs.

HyperMesh and Custom Export Template Streamline CFD Analysis in Research Projects at Arizona State University

Integrative Simulations & Computational Fluids Lab researchers from SEMTE (School for Engineering of Matter Transport and Energy) at the Arizona State University (ASU) wanted to use the commercial code HyperMesh as a general preprocessor to mesh complex geometries for use with the spectral element CFD code Nek5000. The challenge was to benefit from the rich functionality of existing meshing tools such as HyperMesh while using the Nek5000 code, since this CFD code requires 3D hexahedral elements. SEMTE researchers set up a project to develop a converter tool with which a HyperMesh mesh could be exported into a format the Nek5000 code could work with. With this export template the overall process is now much more user-friendly and less error-prone. The mesh is generated in HyperMesh and the export template organizes all the data and sorts it so it can be imported in the proper formats into the Nek5000 user template.

U-Shin Improves Product Design of Automotive Parts with Altair CAE Solutions

U-Shin is a global automotive part supplier, specializing in the development and production of automotive system appliances and mechatronics products as well as on the research of element technologies. Safety, reliability, adaptability, quality, eco-friendliness, are among the major concerns of the company.

Baker Hughes Drills 60% off Product Development Time With HyperWorks-Driven Simulation

One of the world’s leading suppliers of oilfield services, products, technology and systems, Baker Hughes operates globally with nearly 59,000 employees. The company, headquartered in Houston, Texas, recently recorded $21.4 billion in annual revenue from sales of both services and highly innovative products for the world’s oil and natural gas industry.

Application of HyperWorks for Collaborative/Global Computer-Aided Engineering And Design Instruction at Brigham Young University

For a recent ME 471 class, a team of five students re-engineered the chassis/suspension platform for a 1969 Chevrolet Camero. At the conclusion of the project, the team presented a comprehensive review of their re-design vehicle to a panel of PACE program representatives and partners. Key to arriving at an efficient design was the early application of Altair topology optimization to the chassis, suspension, and wheel design of the vehicle. Altair HyperMesh was applied to generate finite element models that formed the basis for the topology optimization studies. The team results showed that  The chassis mass was reduced by 34% through the application of topology optimization. The suspension control arm mass was reduced by 28%. The team was able to apply the Altair HyperWorks simulation tools in a seamless manner with the Catia-based CAD data that was generated for the vehicle re-design.

Indian Engineering Institute CoEP Establishes CAE Optimization Center Employing Altair HyperWorks

This success story illustrates how a reputed engineering institute of national acclaim has set-up a CAE - Optimization Lab, equipped with Altair HyperWorks CAE tools, to expose their students to the latest technologies in product design, analysis, and optimization. Within the range of the CAE - Optimization Lab, CoEP has launched various courses to impart knowledge on Altair HyperWorks. This CoEP initiative bridges the gap between industry expectations and needs and the knowledge that graduating students possess. Being trained on advanced and contemporary technologies such as the HyperWorks suite has opened new opportunities for students to embark their career, has improved the national ranking of the college due to investing in a modern and robust infrastructure, and also has benefitted the industry by creating a talent pool of well-trained manpower, available to work on breakthrough engineering initiatives.

Haier Redesigns Air Conditioners and Packaging with Altair HyperWorks to Eliminate Drop Damage

Haier Group is one of the world’s largest manufacturers of home appliances and consumer electronics. The company is the leader of its industry in China, where it is headquartered.<br><br> Haier ships its products all across the globe and in more than 100 countries, so well designed product packaging is crucial to the company’s ability to deliver products without damage to even the farthest destinations.<br><br> Download the Case study to see how Altair was able to reduce costs of physical testing and eliminate drop damage using simulated drop testing with HyperWorks.

Simulation Powers Development of Professional Power Tools

CAE is a core element in developing high-end, long-lasting professional power tools at DeWalt, a Stanley Black & Decker brand. <br><br> By Evelyn Gebhardt<br> <i>Concept To Reality</i> Winter/ Spring 2015 <br> <a href="http://www.altair.com/MagazineFreeSubscription.aspx" target="_blank">Subscribe to C2R Magazine</a><br><br>

MAHLE

Analysis of MAHLE's automotive components and systems creates a huge amount of simulation data which is used to generate project reports. This reporting process can be a slow, manual process that ties up a great deal of the engineering team’s time that could be better spent investigating the results. The company wanted to explore ways of streamlining its simulation results reporting process when developing new pistons and connecting rods.

Accurate Simulation Modelling of Sports Impact Scenarios using HyperWorks

One of the key research activities within the institute is concerned with the development of enhanced human surrogate models for sports personal protective equipment (PPE) research. Impact surrogates are used to provide a representation of a living human which can then be impacted under injurious loading conditions such as a ball impacting the thigh to understand the response behaviour.

Computational Analysis of Quadriceps Tendon Force Following Total Knee Replacement Surgery Leads to Improved Patient Knee Flexure

Anterior knee pain is a significant complication following total knee arthroplasty (TKA) surgery. The inability to freely extend/flex the knee has a crucial influence on patients daily activities including walking, lifting and rising from a chair. This knee movement inability is one of the most common indications of needed TKA procedure revisions. Poor sizing during surgery of the patellar knee component – a “button-like” element that increases the mechanical advantage of the extension force. The research biomechanics group in the Department of Bioengineering at Clemson University has evaluated the effect of the patella-button thickness on the variation of the magnitude of the quadriceps tendon force by applying HyperWorks-based finite element analysis.

HyperWorks helps ACENTISS in the development of Elias, a new electrically powered ultra-lightweight airplane

Recently, ACENTISS has developed the all-electric technology demonstrator ELIAS (Electric Aircraft IABG ACENTISS) based on the one-seater UL aircraft ELECTRA ONE from PC-AERO GmbH. To perform all the needed engineering and development work of the project ACENTISS applied Altair’s HyperWorks suite.

Tesla Optimizes CAE - Desktop Engineering Reprint

Automating CAE connectors creation in HyperMesh and utilizing HyperStudy for pedestrian impact simulation helped optimize Tesla’s design cycle and get better crash and safety performance.

Arup Uses the Latest Simulation Technologies for Architectural Design

Arup has determined the anticipated conditions throughout the interior of a complex architectural space through computational fluid dynamics (CFD) modeling. In this video Caroline Lama, Façade Engineer at Arup NY, explains how HyperMesh has been used to develop an efficient meshing scheme for this challenging geometry.

HyperWorks provides flexibility and agility to development processes of Engineering Services Provider Beta Epsilon

Beta Epsilon designs racing cars and offers engineering. Beta Epsilon offers component and vehicle meshing, FEA analysis of metal and composite components, crash test simulation, optimization, and CFD simulation. Beta Epsilon uses HyperMesh, OptiStruct, HyperCrash, RADIOSS, AcuSolve, HyperView, and Virtual Wind Tunnel. With HyperWorks, Beta Epsilon could improve the quality of its products and extend its range of services.

Aircraft Carrier Alliance

<b>Creating a Structurally Efficient Design for the Queen Elizabeth Class Aircraft Carrier</b><br><br>When making key decisions at the concept and preliminary design phases of a naval ship project, the designer is often obliged to work with limited data on the major structural design drivers for the vessel. This can lead to a largely subjective design approach which can result in inefficiency and even structural problems being locked-in from the start. To solve any issues, increased material use, weight and unnecessary complexity, as well as high design and manufacture costs can be introduced to the end product. To evaluate the potential of simulation-driven design under the unique requirements of naval ship design, the ACA partnered with Altair ProductDesign.

Using Analysis to Innovate with New Materials

Analysis and optimization tools enable Samsung engineers to reduce the cost of appliances without sacrificing performance.<br><br> By Beverly A. Beckert<br> <i>Concept to Reality</i> Winter 2013 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Simulation Tools: Driving the Future of Design

The Clemson University Deep Orange 3 program introduced future engineers to analysis software, enabling them to develop a novel sports car concept architecture.<br><br> By Dr. Paul Venhovens<br> <i>Concept To Reality</i> Winter 2013 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

Success Story: Mahindra Two Wheelers

Two-Wheeler Designer-Manufacturer Cuts New Component Time to Market and Optimizes Component Design with the Altair Partner Alliance

Success Story: M.TEC

M.TEC Engineering Continues to Benefit and Yield New Business Due to Advantages of the Altair Partner Alliance (APA)

LG Electronics Success Story

LG Electronics Performs Smartphone Drop-Test Simulation in Less than 24 Hours with New Automated Approach

Success Story: HBPO GmbH Achieves Flexibility and Cost Efficiency in Automotive Development By Leveraging the APA

HBPO GmbH optimizes their design process by utilizing multiple products, such as Moldex3D, Total Materia and MADYMO, alongside HyperWorks products for the development of their front end modules.

Altair Products and Partners Offering Assist Commercial Vehicles Seat Manufacturer to Enhance its Development Process

Isringhausen applies DesignLife, Moldex3D, and Total Materia alongside RADIOSS, OptiStruct and other HyperWorks tools to optimize weight and durability of their customized seats while still meeting safety standards.

Railcar Manufacturer Speeds Design Modifications with HyperWorks

American Railcar Industries, headquartered in St. Charles, Mo., designs and manufactures commercial railroad cars, producing every part of the car above the wheels. Customers use the company’s railcars to transport all sorts of liquid and solid raw materials, including oil, coal, cement, sand, grain and other substances. Their designs include boxcars, gondolas and hoppers, among other styles.

The Successful Application of HyperWorks at Lenovo

To increase efficiency, improve the quality of meshing and shorten CAE simulation time, Lenovo engineers needed to own a powerful pre-processing tool, one that would really meet the demands of scientific research and engineering innovation. For this task, they chose HyperMesh, an important component of the Altair HyperWorks suite.

Simulation: The Connection between Speed and Safety in Racing

Chassis manufacturer relies on simulation and optimization to develop the fastest – and safest – race cars on today’s circuits.<br><br> By Luca Pignacca<br> <i>Concept To Reality</i> Summer / Fall 2012 <a href="http://www.altair.com/MagazineFreeSubscription.aspx">Subscribe to C2R Magazine</a>

[AB]structures Relies on HyperWorks in Developing Three Record Breaking Round the World Racing Yachts

[AB]structures, an Italian structural design and engineering company, used the CAE suite HyperWorks first for the Volvo Ocean Race in 2006 to design the yacht for the ABN AMRO White team and has used it since then successfully for several other Volvo Ocean Race and America’s Cup yachts. This year [AB]structures used HyperWorks to structurally design and optimize three VO70 Round The World Racing Yachts for the 2011 – 2012 edition of the Volvo Ocean Race. This included the yacht Groupama 4, skippered by Franck Cammas, which claimed victory on July 9, 2012 in Galway, Ireland, after 9 months and more than 37,000 nautical miles sailed around the world under the harshest conditions.

Mabe - Improved Protection of White Goods through Packaging Optimization

For white goods manufacturer Mabe, the quality of the design and engineering of their home appliances is paramount. The products need to be highly robust as well as visually appealing but must also arrive with the customer in perfect condition. The appliances’ packaging must be equally well designed to protect from drops, impacts and other disruption events, but over-protecting the goods can result in significantly higher costs. The objectives of this project were to use the HyperWorks suite to simulate the effect of the distribution environment events to a washer and dryer product and perform optimization to improve product protection while reducing material costs and weight.

HyperWorks in the Development of Aeronautic Sensors

Esterline Advanced Sensors offers its customers a broad range of high precision solutions for aeronautics (cockpit, airframe and engine) and derivative products for marine, defense and the industrial sector. Read the Case Study to see how HyperMesh improved FE accuracy and saved on development time and costs.

Altair Partner Alliance Offers Flexibility and Enhancements in Development Process at Manufacturer of Interconnect Products

Amphenol is one of the largest manufacturers of interconnect products in the world. The company designs, manufactures, and markets electrical, electronic and fiber optic connectors, coaxial and flat-ribbon cable, and interconnect systems. Amphenol was able to use HyperWorks and the APA to access software encompassing the entire development process, all within one platform.

Formidable Challenges in Formula Student Racing

<b>Industry:</b> University<br> <b>Challenge:</b> Remove weight and improve performance from vehicles<br> <b>Altair Solution:</b> Optimization with HyperWorks tools<br> <b>Benefits:</b> <ul><li>Reduce weight of vehicle while keeping or increasing the component stiffness <li>Speed up time of development process <li>Save material and real-world testing <li>Reach top rankings during competitions </ul>

World-Leading Crane Manufacturer TADANO FAUN Accelerates Its Design Processes with HyperWorks

<b>Industry:</b> Heavy Industry<br> <b>Challenge:</b> Generate accurate finite element method (FEM) calculations.<br> <b>Altair Solution:</b> FEM structural analysis utilizing the suite of HyperWorks tools<br> <b>Benefits</b><br> •Faster time to results<br> •Flexible unit-based licensing model<br> •Cost reduction

Altair BUSolutions

<b>Developing the World’s First Series Hydraulic Hybrid Bus</b><br><br> The Federal Transit Administration (FTA) requires modern transit bus systems to provide more efficient services across America. Currently, U.S. public bus transit authorities are subsidized to meet operating budgets with State and local subsidies exceeding $19 billion per year and Federal subsidies exceed $7 billion per year. The goal of the BUSolutions project is to design and manufacturer a new bus with improved fuel economy, lower emissions and a lower life cycle cost than today’s buses.

NASA

<b>A Safer Landing with Water Impact Analysis</b><br><br> Using Altair’s own HyperWorks virtual simulation suite, Altair ProductDesign built an accurate finite element model of the module from CAD data supplied by NASA, as well as a section of water and air which matched the conditions from the lake used during the physical tests. The effect on the module’s structure during impact was simulated to gauge how well the results correlated with the physical tests. The results showed excellent correlation between the simulation and physical tests, identifying areas where the model, input parameters and meshing methods could be improved to give a more accurate prediction of the event.

Scania

<b>Reducing the Development Cycle with Assembly Automation</b><br><br> European based heavy vehicles manufacturer, Scania, is known for its ability to deliver highly customized products. This concept creates a significant challenge for computer aided engineering (CAE) departments, as engineers must rapidly verify a number of different variants with finite element simulations. Therefore, automating the entire virtual model assembly process was a major goal for Scania. The process, which included tasks such as positioning hundreds of components, creating contact definitions and building part connections with pre-strained bolts, was time consuming and prone to error.

Heart Valve Analysis

Predicting Aortic Stenosis through Simulation Aortic valve Stenosis is a heart value disorder that narrows the aortic valve opening due to calcium build up in the leaflets. This prevents the valve from opening properly and obstructs the flow of blood causing the heart to work harder. Finite Element Analysis (FEA) has the potential to allow researchers to study the condition without the need for traditional physical testing. An efficient process was required to make this possible since modeling tissue behavior, back pressure, and the interaction between tissue and blood are highly complex challenges. Altair ProductDesign led this self funded project to improve the simulation and analysis of heart condition research.

The Use of System Modelling Techniques to Filter Test Measurements and Drive a Physical Vehicle NVH Simulator

Bentley Motors sought to understand whether real-life physical NVH testing with alternative powertrains could be accurately correlated in a simulation environment to reduce development cost and time of future luxury vehicles.<br></br>

SELEX Galileo Deployed HyperMesh to Generate Electrically Large Surface Meshes with Dielectric Regions for Radar Cross Section (RCS) or Antenna Placement

This case study describes the process by which HyperMesh was used to generate 100 million mesh elements of a fast jet, with defined electrical properties at the element level. This was destined for use within electromagnetic (EM) solvers to calculate either the RCS of the aircraft, or to determine where to place an antenna for optimum performance. This was the first time that electrical properties could be assigned to models in a GUI environment, and the process has helped SELEX Galileo designers reduce development time in creating large EM models, which will drive down the cost of design activities.<br><br>

Using HyperWorks to Generate Electrically Large Surface Meshes for Radar Cross Section or Antenna Placement Simulation

Radar Cross Section (RCS) and installed antenna placement are important parameters for aircraft designs. RCS is a measure of how detectable an object, such as an aircraft, is with radar. A large RCS indicates that an object, such as a jet aircraft, is easily detected.<br><br> SELEX Galileo used HyperWorks to generate arbitrarily large surface meshes, with defined electrical properties at the element level, for use with electromagnetic (EM) solvers to calculate either RCS of an aircraft or to determine where to place an antenna for optimum performance.<br><br> For this case study a fast-jet aircraft with approximately 100 million mesh elements was assessed for radar tracking and avoidance capabilities.

Assystem Used HyperWorks CAE Simulation to Design, Simulate and Test Nuclear Encapsulation Vessels

Assystem is an international engineering and innovation consultancy group with a presence in 14 countries and 8500 employees. HyperMesh, RADIOSS and HyperStudy were used to design the safest possible nuclear encapsulation vessel for securely containing nuclear material. The designs not only achieved pressure vessel code PD5500 standards, but also helped Assystem gain external accreditation for the pressure vessel’s compliance to code. Download the Assystem Case Study

Superior Industries Accelerates its Design Process With HyperWorks

Superior Industries was looking to identify a solution to aid in shortening the overall product design cycle through simulation. Altair HyperWorks, proved instrumental in automating some of the most tedious of tasks and dramatically impacted the design process.

Cleveland Golf Drives Product Innovation Through Simulation and Optimization Using HyperWorks

Much more goes into a golf club than simply wood, iron and graphite. To shape the performance, the distinctive appearance, the personalized feel and even the sound of the club striking the ball, manufacturers must precisely engineer every aspect of the design. Today, simulation-driven design has dramatically reduced development time for new golf clubs while allowing them to meet strict regulations more efficiently.

A Solid Idea: Xerox Applies Simulation to Deliver Print Quality

Physical tests and virtual models enable Xerox to develop cost-effective, quality, color office printers. <br><br> By John Wright<br> <i>Concept To Reality</i> Spring/Summer 2010

CAD2CRASH24: Driving Full-Vehicle Crash Analysis Down to a Day

Altair Engineering, together with Ford Motor Company, demonstrates that the full-vehicle crash analysis process can be compressed from weeks to 24 hours.<br><br> By Pradeep Srinivasan <br> <i>Concept To Reality</i> Spring/Summer 2010

Forklift Manufacturer Cuts Pre-Processing Time in Half and Solves Stubborn Design Problems with Altair’s HyperWorks Suite

The main goal of NMHG and Chief Engineer Dr. Pedro Bastias was to virtually design, test and evaluate each product before any physical prototypes are made. Using HyperWorks, NMHG is saving time, cutting costs and identifying new ways to resolve stubborn engineering problems.

HyperWorks Improves Development Processes in Automotive Industry

In 2008 PWO Germany (Progress-Werk Oberkirch AG) had to develop and produce a new steel made automotive cross car beam (CCB) for the dash board of a new car. PWO received the CAD model, the design space definition and other pre-defined standards of the component from the customer and developed and produced the fitting cross beam based on this information. PWO used the HyperWorks Suite to develop the component. HyperMesh was used to transfer the CAD model into a FEA model, which was then used to run dedicated analysis and simulation tasks. To fulfill the requirements for crash and modal analysis, the company used OptiStruct to optimize the component, RADIOSS and other external solver to run the calculations and HyperView for the post processing. HyperForm was used to check the production feasibility of the individual components and for metal forming simulation tasks. It was important for PWO to have a software suite available that could cover all simulation tasks within one graphical user interface and licensing system.

HyperWorks Improves Development Processes at Automotive Consultancy

csi entwicklungstechnik GmbH, a leading engineering service provider for the automotive industry has enhanced its simulation power with Altair‘s HyperWorks Suite. The company consolidated its CAE tools and now uses the large scale of HyperWorks, which offers a solution for almost every application needed in modern product development. csi will apply OptiStruct for optimization tasks, MotionView and MotionSolve for multi-body applications, and HyperMesh for pre-processing tasks. Additionally HyperShape/CATIA will be used for CAD integrated optimization and weight reduction.

Improving Efficiency and Accuracy at Eaton Aerospace with HyperWorks

The Hydraulic Systems Division of Eaton’s Aerospace Group designs hydraulic components and systems on many of the world’s military and commercial aircraft in the skies today. Eaton uses Altair HyperWorks within it's simulation processes to improve solution efficiency and accuracy.

Cutting physical testing costs by 95% with HyperWorks

WJH Engineering Consultants provides finite-element analysis and design for many of America’s largest developers of medical devices. Company President, Jim Harrison, works directly with engineers at companies producing medical devices and with doctors to understand the clinical application of these products, including any anatomical loads or displacements that should be incorporated into their design.

HyperWorks Accelerates Design Process and Development of Diesel Export Locomotive at RDSO

Altair HyperWorks helped RDSO reduce development time and optimize structural characteristics of the diesel export locomotive. Physical testing on these large, complex structures had to be limited. Using HyperMesh/HyperView pre/post processing capabilities, RDSO were able to simulate design and verify that engineering specifications are being met and help validate the final design.

Simulation Speeds Modular Truck Development Process

New finite element tools enable an international truck manufacturer to easily evaluate custom chassis.

Innovative Design Analysis Solutions to Handle the Complexity of Modern Structures

This is a press article published by CAD User Magazine in June 2009. "The signature buildings that architects love to put up these days might be designed to enhance the architect’s reputation along with the skyline of the client city, but their increasing complexities of shape pose significant challenges for the builders. In the first instance such large projects are never single sourced. They rely on close integration between a number of partners, each addressing significant issues. Secondly, they come with demands for shorter development times with increased pressure to reduce engineering costs (engineering, because of the complexity of the projects, being a major cost element)."

Fighting Knee Pain with Finite Element Modeling

The Musculoskeletal Biomechanics Research Laboratory at USC, is using HyperWorks to investigate why so many people are incapacitated by knee pain when others are not. This is a tough, intractable issue for people with arthritic knees since there is no cure for arthritis today. Early detection can help and is the focus of USC’s work. (HyperMesh is used to create finite element models to analyze stress on the cartilage of the joint.)

Altair® HyperWorks® and Product Design Consultation at Force Protection

At Force Protection Inc. Altair HyperWorks and Product Design work together to increase CAE throughput and improve survivability prediction in a new class of military vehicles built for unconventional warfare.

Application of HyperWorks in the Subsea Oil and Gas Industry

The volatile nature of deep sea installations presents a difficult challenge for engineers to create products which can withstand extremely high pressures in a variety of weather conditions. Duco selected HyperWorks to model subsea umbilicals, resulting in improvements to their analysis productivity allowing models to be constructed faster than before.

HyperWorks at B/E Aerospace: Lighter, Safer Seats for Airline Passengers

When you settle in for a flight on a major airline, you are probably in a seat and surrounded by equipment designed and built by B/E Aerospace. With design and manufacturing facilities across the globe, B/E Aerospace is the leading manufacturer of cabin interior products for commercial and private passenger aircraft. One of B/E Aerospace’s leading products is its line of commercial and business airline seats. These seats are engineered and tested at its Commercial Airplane Products Group in Winston-Salem, North Carolina.

Application of HyperWorks in the Subsea Oil and Gas Industry

The volatile nature of deep sea installations presents a difficult challenge for engineers to create products which can withstand extremely high pressures in a variety of weather conditions. Duco selected HyperWorks to model subsea umbilicals, resulting in improvements to their analysis productivity allowing models to be constructed faster than before.

Injecting Innovation in Performance Engine Design with Altair HyperWorks

MAHLE Powertrain outsourced model generation of large complex parts such as heads and blocks to low cost countries to ensure sufficient mesh quality could be produced for their automotive engine designs. The third party’s improved capabilities proved valuable but ultimately MAHLE Powertrain wished to bring the process back in-house to maintain control and reduce external expenditure. To achieve this a new pre and post-processing solution was needed. HyperWorks was selected as the new platform as it afforded the required increase in productivity through its automatic mesh creation and batch processes.

Wind Turbines Take a Technical Spin at Generating Electricity

Wind turbines convert kinetic energy into mechanical power. In use for centuries, they have harnessed the power of the wind to pump water, grind grain and generate electricity. While their popularity has peaked and ebbed over the years, interest in wind turbines to generate electricity is again gaining momentum. As an alternative to fossil fuels, wind energy is seen as a viable way to produce energy while reducing global warming and pollution.

Brushing Up on Product Functionality

Simulation and innovative product development go hand-in-hand at the Lion Corporation.

Product Development Success Hinges on the Pursuit of Innovation

Introducing simulation tools into the design and manufacturing process has enabled Multimatic to transform innovative ideas into patented products.

Full Speed Ahead on Welding Analysis

Simulation enables shipbuilders to automate welding procedures – saving time and money.

Biomedical Research at the Scripps Clinic: Modeling Orthopedic Implants with Altair HyperWorks

Every year, countless people — regardless of their age or level of physical activity — begin to experience the effects of osteoarthritis, a degenerative joint disease. As we age, the cartilage that cushions the joints begins to deteriorate. The head of the adjacent bones begin to break down from the friction, causing pain in the joint. When the condition worsens and non- surgical remedies are exhausted, surgeons may recommend joint replacement. Typically, titanium alloy implants are lined with plastics that act as cartilage and are fixed in place with cement or screws by the surgeon. The implants can give patients a new lease on life, dramatically reducing pain and improving mobility. However, questions naturally arise in the patient’s mind: How much range of motion will I have in the new joint? How much strength will I recover? And how long will the new joint last?

Altair HyperWorks Helps Joe Gibbs Racing

Using OptiStruct from the Altair HyperWorks computer-aided engineering (CAE) suite of software tools, Joe Gibbs Racing was able to significantly redistribute vehicle mass and improve ride handling characteristics to design a more competitive race car.

Optimisation Techniques Leading the Development of a Steering Wheel

The early application of structural optimisation in the design of automotive components streamlines the design process and at the same time significantly increases the potential of the final design achieving maximum performance. This paper details the use of optimisation techniques during the development of a steering wheel, to generate an optimised design for cross attribute performance. This was completed in the Altair HyperWorks environment as Altair HyperMesh combined with Altair OptiStruct enables the creation of a parametric model with a multitude of design variables (i.e. size, shape, displacement, stress and frequency) in order to satisfy NVH, manufacturability, durability and crash targets.

Balancing Manufacturability and Optimal Structural Performance for Laminate Composites through a Genetic Algorithm

This paper details the application of a specialised genetic algorithm to reduce the mass of a laminated composite wing rib. The genetic algorithm has been customised specifically to optimise the performance of polymer-laminated composites. The technology allows the mass to be minimized by the removal or addition of plies of various discrete orientations whilst satisfying the structural intent of the component. For the rib structure assessed, the structural constraints consist of limits placed on the displacement, stress (i.e. ply failure index) and buckling behaviour.

Design Optimization Applied to the Development of an Oilfield Bistable Expandable Sand Screen

This paper will cover the design, development, and testing of an expandable sand screen using bistable cell technology. In addition, the design and development of the proprietary expandable connection will be presented. The testing presented covers a wide range of structural integrity, expansion, sand retention, mudflow, and geomechanical tests performed on the screen, base pipe, and connection.

The Altair HyperWorks Suite Speeds Development of Lightweight Alpine Trains

Stadler Rail is a dynamic company in a dynamic industry. With 2,000 employees at six European locations, Stadler produces light rapid-transit trains and streetcars for regional and local railroads, and is the leading supplier of cars to the cog railway market. The company uses modular, scalable concepts to design customer-oriented solutions, targeting specific needs. The Static/Dynamic/Certification Department, which creates CAE simulations of Stadler's CAD railcarmodels, used Altair's HyperWorks Engineering Framework to develop the Glacier Express, a lightweight train that carries passengers over a breathtaking route through the majestic Alps. HyperWorks tools enabled the department to move quickly and efficiently through the development process.

HyperWorks Tailors CAE Processes to Reduce Cell Phone Development Time at Motorola

Using HyperWorks, Motorola significantly reduced CAE cycle time by automating the process of input deck generation and results evaluation. By deploying HyperWorks’ process automation engine, analysts created a customized solution to simulate cell phone models more quickly.

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